Design and Performance Evaluation of a Fully Integrated Knitted Knee Brace for Knee Motion Sensing.

The use of e-textiles in wearable sensor design has recently received much interest in many applications, such as robotics, rehabilitation, personal wellness, and sports. Particularly in the rehabilitation domain, it has provided a potential alternative tool for telerehabilitation. In this paper, we designed and evaluated a knitted knee brace with interconnects, resistors, and sensors for real-time kinematic data acquisition. The real-time data acquisition is transmitted using a printed circuit board (PCB) connected to the knee brace through snap pins. The knitted knee brace was tested on three male and one female participant , aged between 30 and 50 years old. All participants were instructed to perform a walking activity at 1.5 km/h for a duration of 10 seconds on the Advanced Mechanical Technology, Inc (AMTI) treadmill over two sessions. The results demonstrated that the fully integrated knitted wearable knee brace could monitor and track human joint locomotion in real time with a standard deviation of 0.39V and 0.41V , respectively, for these two sessions. However, double peak signals were noticeable from the knitted knee brace at a mean of 80.54% during the gait cycles across the four subjects; this observation could be due to the coupled motion along the transverse and coronal planes during the activity.

All Knitted and Integrated Soft Wearable of High Stretchability and Sensitivity for Continuous Monitoring of Human Joint Motion.

E-textiles have recently gained significant traction in the development of soft wearables for healthcare applications. However, there have been limited works on wearable e-textiles with embedded stretchable circuits. Here, stretchable conductive knits with tuneable macroscopic electrical and mechanical properties are developed by varying the yarn combination and the arrangement of stitch types at the meso-scale. Highly extensible piezoresistive strain sensors are designed (>120% strain) with high sensitivity (gauge factor 8.47) and durability (>100,000 cycles), interconnects (>140% strain) and resistors (>250% strain), optimally arranged to form a highly stretchable sensing circuit. The wearable is knitted with a computer numerical control (CNC) knitting machine that offers a cost effective and scalable fabrication method with minimal post-processing. The real-time data from the wearable is transmitted wirelessly using a custom designed circuit board. In this work, an all knitted and fully integrated soft wearable is demonstrated for wireless and continuous real-time sensing of knee joint motion of multiple subjects performing various activities of daily living.

Soft Wearable Knee Brace with Embedded Sensors for Knee Motion Monitoring.

E-textiles have shown great potential for development of soft sensors in applications such as rehabilitation and soft robotics. However, existing approaches require the textile sensors to be attached externally onto a substrate or the garment surface. This paper seeks to address the issue by embedding the sensor directly into the wearable using a computer numerical control (CNC) knitting machine. First, we proposed a design of the wearable knee brace. Next, we demonstrated the capability to knit a sensor with the stretchable surrounding fabric. Subsequently, we characterized the sensor and developed a model for the sensor's electromechanical property. Lastly, the fully knitted knee brace with embedded sensor is tested, by performing three different activities: a simple Flexion-extension exercise, walking, and jogging activity with a single test subject. Results show that the knitted knee brace sensor can track the subject's knee motion well, with a Spearman's coefficient (rs) value of 0.87 when compared to the reference standard.