Integrating optical coherence tomography with gravimetric and video analysis (OCT-Gravimetry-Video method) for studying the drying process of polystyrene latex system.

Latex, an aqueous dispersion of sub-micron polymer particles, is widely used as polymer binder in waterborne coatings and adhesives. Drying of a latex is inhomogeneous, during which the spatial distribution of particles is non-uniform and changes with time, usually resulting in a compromise of the integrity of a dried film. To study drying inhomogeneity of latex, we developed a system integrating optical coherence tomography (OCT) with gravimetric and video analysis (OCT-Gravimetry-Video method) to non-destructively monitor the drying process of non-film-forming latexes consisting of hard polystyrene spheres over time. OCT structural and speckle images of the latex's internal structure show the packing process of particles, the detachment of latex and the formation of apparent shear bands in cross-sectional views. Video recordings show the formation of cracks and the propagation of the drying boundary in the horizontal direction. The drying curve, measured by gravimetry, shows the drying rate and the water content of the latex at each drying stage. Furthermore, we find that the particle size affects packing and cracking phenomena remarkably. The OCT-Gravimetry-Video method serves as a general and robust approach to investigate the drying process of waterborne latex system. This method can be employed for fundamental studies of colloids and for evaluations of industrial latex products.

Exploring a direct injection method for microfluidic generation of polymer microgels.

Microfluidics (MFs) offers a promising method for the preparation of polymer microgels with exquisite control over their dimensions, shapes and morphologies. A challenging task in this process is the generation of droplets (precursors for microgels) from highly viscous polymer solutions. Spatial separation of MF emulsification and gelation of the precursor droplets on chip can address this challenge. In the present work, we explored the application of the "direct injection" method for the preparation of microgels by adding a highly concentrated polymer solution or a gelling agent directly into the precursor droplets. In the first system, primary droplets were generated from a dilute aqueous solution of agarose, followed by the injection of the concentrated agarose solution directly in the primary droplets. The secondary droplets served as precursors for microgels. In the second system, primary droplets were generated from the low-viscous solution of methyl-ß-cyclodextrin and poly(ethylene glycol) end-terminated with octadecyl hydrophobic groups. Addition of surfactant directly into the primary droplets led to the binding of methyl-ß-cyclodextrin to the surfactant, thereby releasing hydrophobized poly(ethylene glycol) to form polymer microgels. Our results show that, when optimized, the direct injection method can be used for microgel preparation from highly viscous liquids and thus this method expands the range of polymers used for MF generation of microgels.

Smart polymer nanoparticles designed for environmentally compliant coatings.

We describe the synthesis, characterization, and film-forming properties of two-component nanoparticles that undergo a reversible morphology transformation in water as a function of pH. The particles consist of a high molecular weight acrylate copolymer and an acid-rich oligomer designed to be miscible with the polymer when its -COOH groups are protonated. Attaching a fluorescence resonance energy transfer (FRET) pair to components inside the nanoparticles enabled us to assess morphology at the molecular level. By inspecting changes in the donor fluorescence decay profile at different pH values, we established miscibility of the components in acidic solution but with charge-induced phase separation when the oligomers were neutralized to their carboxylate form. Complementary titration experiments revealed that the nanoparticles adopt a core-shell structure when the acid groups are deprotonated. We studied the effect of the acid-rich oligomer on the diffusion rate of the high molecular weight polymers following film formation. Our results show that the carboxylated oligomer enhanced the rate of diffusive mixing between high molecular weight molecules by more than 2 orders of magnitude. FRET measurements carried out on partially dried films using a low-resolution microscope showed that the carboxylate oligomer shell can delay coalescence for ca. 30 min after passage of the drying front. This delay is expected to help with increasing the 'open time' of latex paints, a desirable property of solvent-based paints that remains difficult to achieve with (environmentally compliant) waterborne paints. Use of ammonia as a volatile base resulted in synergistic effects: initial retardation of coalescence followed by acceleration of diffusive mixing as the ammonium salts dissociated and ammonia evaporated from the film.

Influence of ethylene glycol and propylene glycol on polymer diffusion in poly(butyl acrylate-co-methyl methacrylate) latex films.

We describe fluorescence resonance energy transfer (FRET) experiments carried out to examine the effect of ethylene glycol and propylene glycol on the early stages of polymer diffusion in poly(butyl acrylate-co-methyl methacrylate) latex films. In our approach, we temporarily arrest the drying process of a wet latex film by sealing the film in a previously cooled airtight sample chamber. This arrests propagation of the drying front and suppresses polymer diffusion during the measurements. We then measure donor fluorescence decays from 0.5 mm diameter spots at various locations on the film. From our analysis, we obtain information about the earliest stages of polymer diffusion as the film is still drying. We also investigate the effect of these glycols on polymer diffusion at longer aging times on predried latex films. Ethylene glycol and propylene glycol retard polymer diffusion at early times immediately after the passing of the drying front but enhance the rate of polymer diffusion at later aging times. This behavior is described quantitatively in terms of free-volume theory and the partitioning of the glycols between the aqueous and polymer phases in the film.

Tracking polymer diffusion in a wet latex film with fluorescence resonance energy transfer.

We describe an instrument to measure the polymer interdiffusion between donor-labeled and acceptor-labeled latex polymers in a partially wet latex film with fluorescence resonance energy transfer (FRET). It is possible to temporarily arrest the drying process of a wet latex film by sealing the film in an airtight chamber. In our approach, we measure donor fluorescence decays from 0.5 mm diameter spots at various positions across an arrested latex film with time-correlated single photon counting. We interpret the resulting decays with a Monte Carlo simulation of the FRET process and extract information about the extent of polymer diffusion as a function of position on the film. These results enable us to determine the extent of polymer interdiffusion as a function of distance from the wet-dry edge in the latex film. To highlight this device's ability to capture the rapid early stages of latex interdiffusion, we report results from an acrylate copolymer latex.

Polystyrene/Fe3O4 magnetic emulsion and nanocomposite prepared by ultrasonically initiated miniemulsion polymerization.

Ultrasonically initiated miniemulsion polymerization of styrene in the presence of Fe3O4 nanoparticles was successfully employed to prepare polystyrene (PS)/Fe3O4 magnetic emulsion and nanocomposite. The effects of Fe3O4 nanoparticles on miniemulsion polymerization process, the structure, morphology and properties of PS/Fe3O4 nanocomposite were investigated. The increase in the amount of Fe3O4 nanoparticles drastically increases the polymerization rate due to that Fe3O4 nanoparticles increase the number of radicals and the cavitation bubbles. Polymerization kinetics of ultrasonically initiated miniemulsion polymerization is similar to that of conventional miniemulsion polymerization. PS/Fe3O4 magnetic emulsion consists of two types of particles: latex particles with Fe3O4 nanoparticles and latex particles with no encapsulated Fe3O4 nanoparticles. Fe3O4 nanoparticles lower the molecular weight of PS and broaden the molecular weight and particle size distribution. Thermal stability of PS/Fe3O4 nanocomposite increases with the increase in Fe3O4 content. PS/Fe3O4 emulsion and nanocomposite exhibit magnetic properties. PS/Fe3O4 magnetic particles can be separated from the magnetic emulsion by an external magnetic field and redispersed into the emulsion with agitation.