Size Effect on the Post-Necking Behaviour of Dual-Phase 800 Steel: Modelling and Experiment.

This work investigated the feasibility of using a miniaturised non-standard tensile specimen to predict the post-necking behaviour of the materials manufactured via a rapid alloy prototyping (RAP) approach. The experimental work focused on the determination of the Lankford coefficients (r-value) of dual-phase 800 (DP800) steel and the digital image correlation (DIC) for some cases, which were used to help calibrate the damage model parameters of DP800 steel. The three-dimensional numerical simulations focused on the influence of the size effect (aspect ratio, AR) on the post-necking behaviour, such as the strain/stress/triaxiality evolutions, fracture angles, and necking mode transitions. The modelling showed that although a good correlation can be found between the predicted and experimentally observed ultimate tensile strength (UTS) and total elongation. The standard tensile specimen with a gauge length of 80 mm exhibited a fracture angle of ∼55°, whereas the smaller miniaturised non-standard specimens with low ARs exhibited fractures perpendicular to the loading direction. This shows that care must be taken when comparing the post-necking behaviour of small-scale tensile tests, such as those completed as a part of a RAP approach, to the post-necking behaviours of standard full-size test specimens. However, the modelling work showed that this behaviour is well represented, demonstrating a transition between the fracture angles of the samples between 2.5 and 5. This provides more confidence in understanding the post-necking behaviour of small-scale tensile tests.

The Effect of Scandium Ternary Intergrain Precipitates in Al-Containing High-Entropy Alloys.

We investigate the effect of alloying with scandium on microstructure, high-temperature phase stability, electron transport, and mechanical properties of the Al2CoCrFeNi, Al0.5CoCrCuFeNi, and AlCoCrCu0.5FeNi high-entropy alloys. Out of the three model alloys, Al2CoCrFeNi adopts a disordered CsCl structure type. Both of the six-component alloys contain a mixture of body-centered cubic (bcc) and face centered cubic (fcc) phases. The comparison between in situ high-temperature powder diffraction data and ex situ data from heat-treated samples highlights the presence of a reversible bcc to fcc transition. The precipitation of a MgZn2-type intermetallic phase along grain boundaries following scandium addition affects all systems differently, but especially enhances the properties of Al2CoCrFeNi. It causes grain refinement; hardness and electrical conductivity increases (up to 20% and 14% respectively) and affects the CsCl-type → fcc equilibrium by moving the transformation to sensibly higher temperatures. The maximum dimensionless thermoelectric figure of merit (ZT) of 0.014 is reached for Al2CoCrFeNi alloyed with 0.3 wt.% Sc at 650 °C.