Effect of incisal preparation design on the fracture strength of monolithic zirconia-reinforced lithium silicate laminate veneers.

PURPOSE: This study aimed to assess the fracture resistance of monolithic zirconia-reinforced lithium silicate laminate veneers (LVs) fabricated on various incisal preparation designs. MATERIALS AND METHODS: Sixty maxillary central incisors with various preparation designs were 3D-printed, 15 each, including preparation for: (1) LV with feathered-edge design; (2) LV with butt-joint design; (3) LV with palatal chamfer; and (4) full-coverage crown. Restorations were then designed and manufactured from zirconia-reinforced lithium silicate (ZLS) following the contour of a pre-operation scan. Restorations were bonded to the assigned preparation using resin cement and following the manufacturer's instructions. Specimens were then subjected to 10,000 thermocycles at 5 to 55°C with a dwell time of 30 s. The fracture strength of specimens was then assessed using a universal testing machine at a crosshead speed of 1.0 mm/min. One-way ANOVA and Bonferroni correction multiple comparisons were used to assess the fracture strength differences between the test groups (α = 0.001). Descriptive fractographic analysis of specimens was carried out with scanning electron microscopy images. RESULTS: Complete coverage crown and LV with palatal chamfer design had the highest fracture resistance values (781.4 ± 151.4 and 618.2 ± 112.6 N, respectively). Single crown and LV with palatal chamfer had no significant difference in fracture strength (p > 05). LV with feathered-edge and butt-joint designs provided significantly (p < 05) lower fracture resistance than complete coverage crown and LV with palatal chamfer design. CONCLUSION: The fracture resistance of chairside milled ZLS veneers was significantly influenced by the incisal preparation designs tested. Within the limitation of this study, when excessive occlusal forces are expected, LV with palatal chamfer display is the most conservative method of fabricating an indirect restoration.

Evaluation of Prosthetic Complications with Metal-Acrylic Resin Implant-Fixed Complete Dentures: A Medium- and Long-Term Retrospective Analysis with Up to 13 Years of Follow-up

PURPOSE: To present prosthetic complications observed in the medium and long term in patients treated with metal-acrylic resin implant-supported fixed complete dentures (MAIFCDs). MATERIALS AND METHODS: A total of 87 patients who were treated with MAIFCDs were included. Acrylic resin (denture teeth and base) fracture, screw loosening (prosthetic or abutment), screw (prosthetic or abutment), and framework fracture were analyzed for descriptive statistics. Product-limit survival estimates were used for the cumulative no-complication rate (CNCR) of prostheses. All results were assessed using α = .05. RESULTS: The average observation time was 42.9 months (range: 19 to 153). Of 597 implants, 8 mandibular (44.4%) and 10 maxillary implants (55.6%) failed. In total, 29 patients (33.3%) experienced no complications in an average of 7 years, and 58 patients (66.6%) experienced at least one complication. The average time for the first complication to occur was 23 months (range: 1 to 97 months). The average number of complications was 5.9/patient. Acrylic resin complications were the most frequent, followed by screw loosening, screw fracture, and framework fracture. Of those patients with complications, 9 (16%) had maxillary MAIFCDs with an average of 4 complications. In total, 28 patients (48%) had only mandibular MAIFCDs with an average of 5 complications, and 21 patients (36%) had both arches treated with MAIFCDs with an average of 9 complications. Mandibular MAIFCDPs in women had a higher CNCR compared to maxillary MAIFCDs of both women and men and when both arches of women were treated with MAIFCDs (P < .05). CONCLUSIONS: The CNCR of MAIFCDs differed depending on the arch treated and sex. Mandibular MAIFCDs in women had a lower complication rate than MAIFCDs in other arch-sex pairs. Acrylic resin related complications were commonly observed as well as prosthetic screw loosening.

3D-Printed Overlay Template for Diagnosis and Planning Complete Arch Implant Prostheses.

Dental implants are a reliable alternative to treating edentulism. In clinical situations where the dentition has been severely affected by partial edentulism, advanced wear, or periodontal disease, establishing important occlusal elements such as the occlusal plane, incisal guidance, and esthetics can be hard to visualize at the diagnostic stage. Contemporary data-acquisition technologies such as 3D scanners and CAD/CAM systems permit the precise manufacture of highly complex devices applicable to any stage of restorative treatment. The present clinical report presents an alternative technique for evaluating the projected artificial tooth relationships, vertical dimension, and occlusal plane in patients with severely weakened dentition by using a 3D-printed overlay template.

Full-Mouth Rehabilitation of a Patient with Sjogren's Syndrome with Maxillary Titanium-Zirconia and Mandibular Monolithic Zirconia Implant Prostheses Fabricated with CAD/CAM Technology: A Clinical Report.

Dental implants have become a well-established treatment modality for the management of complete and partial edentulism. Recent advancements in dental implant systems and CAD/CAM technologies have revolutionized prosthodontic practice by allowing for the predictable, efficient, and faster management of complex dental scenarios. This clinical report describes the interdisciplinary management of a patient with Sjogren's syndrome and terminal dentition. The patient was rehabilitated using dental implants and zirconia-based prostheses in the maxillary and mandibular arches. These prostheses were fabricated using a combination of CAD/CAM and analog techniques. The successful outcomes for the patient demonstrate the importance of appropriate use of biomaterials and the implementation of interdisciplinary collaboration in treating complex dental cases.

Rehabilitation of a patient with mandibular flexure using contemporary glass-infiltrated high performance CAD-CAM polymers: A clinical report with 1-year follow-up.

Mandibular flexure is a phenomenon generated by the action of the muscles of mastication and other muscles in the head and neck region which can lead to prosthetic and biological complications such as pain, material fracture, and bone loss around dental implants. To avoid such complications, dividing the mandibular prostheses into 3 short-span prostheses or sectioning at the midline has been suggested. This clinical report presents the management of an edentulous patient with clinically detectable mandibular flexure treated with a 1-piece metal-free complete arch implant-supported prosthesis.

Detection of mandibular flexure with a dental plaster verification device: A clinical report with video recording.

Mandibular flexure is a phenomenon characterized by a reduction of the arch width caused by the action of various muscular groups involved during mastication. When flexure is pronounced and teeth or dental implants are rigidly splinted, mandibular flexure leads to a biomechanical environment detrimental to the longevity of the restoration. This clinical report presents the use of a dental plaster device as a diagnostic tool to determine the extent of mandibular flexure in an edentulous patient treated with a mandibular fixed complete denture.

Strength of titanium-zirconium alloy implants with a conical connection after implantoplasty.

STATEMENT OF PROBLEM: Peri-implantitis occurs around dental implants, and implantoplasty has been used to address this ongoing disease; however, the changes to the physical properties of an implant after implantoplasty have not been well documented. PURPOSE: The purpose of this in vitro study was to determine the effect of implantoplasty on fracture strength and the load required for plastic deformation after cyclic fatigue on dental implants. MATERIAL AND METHODS: Twenty-six titanium/zirconium (TiZr) alloy implants (Roxolid Bone Level Implant; 4.1×10 mm) were embedded with 50% thread exposure and divided into 4 groups based on whether they had implantoplasty treatment by using different diamond rotary instruments and/or cyclic loading at 250 N for 2 million cycles: C0 (control, no cyclic loading), T0 (test, no cyclic loading), CM (control, cyclic loading), and TM (test, cyclic loading). After implantoplasty and/or cyclic loading, all implants underwent a load-to-failure test. The maximum fracture strength (FS) and load required for the onset of plastic deformation (PD) were recorded in Newtons. One-way ANOVA and nonparametric comparisons with control by using the Dunn and Wilcoxon method for joint ranking were used for statistical analysis. RESULTS: The mean ±standard deviation FS for C0, CM, T0, and TM was 1465.2 ±86.4 N, 1480.7 ±64.1 N, 1299.3 ±123.8 N, and 1252.1 ±85.7 N, respectively. The mean ±standard deviation load for onset of PD for C0, CM, T0, and TM was 860.2 ±88.1 N, 797.0 ±130.5 N, 776.5 ±181.8 N, and 631.3 ±84.5 N, respectively. The TM group had a significantly lower FS and PD than the C0, CM, and T0 groups (P<.05) CONCLUSIONS: Both fracture strength (FS) and the onset of plastic deformation (PD) were significantly reduced after a TiZr alloy implant received implantoplasty and cyclic loading.

Effect of three-dimensionally printed surface patterns on the peak tensile load of a plasticized acrylic-resin resilient liner.

STATEMENT OF PROBLEM: Stereolithographic (SLA) three-dimensional (3D) printing is considered a reliable manufacturing method for immediate complete dentures. However, studies on the implementation of computer-generated surface patterns to promote the union between printed denture base polymers and dental materials with different chemistries such as plasticized acrylic-resin resilient liners are lacking. PURPOSE: The purpose of this in vitro study was to assess the effect of 3D-printed surface patterns on the peak tensile load of a short-term plasticized acrylic-resin resilient liner. MATERIAL AND METHODS: A total of 30 denture base specimens (Denture Base LP; FormLabs) were fabricated with 3 adhesive surface designs by using an SLA 3D printer (Forms2; FormLabs). Twenty specimens were designed with surface patterns in the adhesive areas (grid and spheres); 10 specimens comprised each surface pattern group. The remaining specimens were roughened with 220-grit silicon carbide paper and served as a control. A commonly used short-term resilient liner (CoeSoft; GC-America) was applied to the adhesive surface of all the specimens. Subsequently, the specimens were kept in distilled water at 37 °C for 48 hours. The specimens were tested in a universal testing machine, and the resulting peak tensile load data were analyzed by using a 1-way analysis of variance (ANOVA) and a post hoc Tukey test (α=.05). RESULTS: The groups with surface patterns on the adhesive surface displayed higher peak tensile load values than the control group. The mean peak tensile load of the grid group was 6.73 ±0.43 N, and that for the spheres group was 6.58 ±0.33 N. The control group displayed the lowest mean peak tensile load (2.71 ±0.51 N). Statistically significant differences were detected between the mean peak tensile loads of the surface pattern groups and the control group (P<.001) No statistically significant difference was found between the mean peak tensile loads of the grid and spheres groups (P=.893). CONCLUSIONS: Incorporating surface patterns on the intaglio surface of denture bases made with Denture Base LP via SLA 3D printing can enhance their union to a plasticized acrylic-resin resilient liner. Surface patterns generated higher peak tensile load values than slightly roughening the surface of a 3D-printed denture with a 220-grit silicon carbide paper. No significant differences in the mean peak tensile loads were observed between the 2 types of surface patterns.

Laser retrieval of cemented zirconia single unit implant restoration: A pilot study: Part I - Force values.

PURPOSE: To measure the retrieval force required to remove 1.5-mm-thick CAD/CAM zirconia copings cemented on zirconia (Zr) and titanium (Ti) stock implant abutments after a single application of erbium-doped yttrium scandium gallium garnet (Er:YSGG) laser. MATERIALS AND METHODS: A total of 60 monolithic Zr copings were cemented on Zr and Ti implant abutments with either a resin-modified glass-ionomer (RelyX Luting Plus Cement, 3M ESPE; Rx) or a zinc oxide eugenol cement (Temp-Bond, Kerr; Tb). These abutment-coping specimens were randomly divided into 12 groups based on laser application (vs control [C]), abutment type (Zr vs Ti), cement (Rx vs Tb), and storage condition (dry [D] vs saline water [W]). Er:YSGG laser was applied at 6 W, 30% water-60% air, and 20 Hz (300 mJ/pulse energy) postcementation following a defined pattern. The force required to remove all the cemented copings from their abutments was measured on a universal testing machine (Instron model 4204). Descriptive statistics, multi-factor analysis of variance, and post hoc Tukey honest significant difference tests (α = .05) were performed. RESULTS: The mean peak force values at removal of the Zr abutment groups were 470.3 ± 151.33 N (ZrRxC), 161.7 ± 19.29 N (ZrRxD), 316.03 ± 95.24 N (ZrRxW), 103.27 ± 24.53 N (ZrTbC), 39.33 ± 6.21 N (ZrTbD), and 20.33 ± 6.45 N (ZrTbW); and for the Ti abutment groups were 349.80 ± 106.82 N (TiRxC), 84.63 ± 14.02 N (TiRxD), 177 ± 62.57 N (TiRxW), 54.77 ± 9.10 N (TiTbC), 22.67 ± 4.32 N (TiTbD), and 11.57 ± 2.30 N (TiTbW). CONCLUSION: Within the limitations of this study, it can be concluded that Er:YSGG laser allows for easier removal of cemented Zr copings with lower removal forces, with Ti abutment groups requiring lower forces than Zr abutment specimens. No significant difference was seen between laser and control groups for Tb compared to Rx. Er:YSGG laser shows great clinical promise for predictable retrievability of cemented, monolithic Zr implant crowns, especially with stronger resin-based cement such as Rx. With further clinical evidence, this could be very useful for clinicians managing cement-retained implant crown complications.

Comparison of Post Space Volume Changes Following Fiber Post Removal Using Er,Cr:YSGG Laser Versus Ultrasonic Instrument.

PURPOSE: The purpose of this in vitro study was to compare the post space volume changes following removal of glass fiber posts in endodontically treated teeth by using erbium, chromium:yttrium-scandium-gallium-garnet (Er,Cr:YSGG) laser to the conventional ultrasonic method. MATERIALS AND METHODS: Twelve single-root human extracted teeth were cut into 13 mm near cementoenamel junction (CEJ), and then underwent endodontic treatment. The post spaces were prepared to 8 mm in length. Glass fiber posts were inserted with self-curing resin cement. Specimens were randomly assigned to laser or ultrasonic methods for their post removal. Post space volumes were measured using microcomputed tomography (micro-CT) before post cementation and after post removal. Dentin thickness was measured after post removal at coronal, middle, and apical third of the root canal space. Paired t-test and t-test were used to compare space volumes between before post cementation and after post removal, and between laser and ultrasonic groups, respectively. RESULTS: Six specimens were tested for each group. The average volume change was 6.499 mm3 in laser and 7.418 mm3 in ultrasonic method. There was not a significant difference between laser and ultrasonic group in respect of post space volume changes (p = 0.71). Both methods showed significant volume increase following post removal (p < 0.05). Significantly less dentin was lost when laser was used for post removal in the coronal portion of the post space (p = 0.002). CONCLUSIONS: Er,Cr:YSGG laser can be used as effective option, comparable to the conventional ultrasonic method when removing posts in endodontically treated teeth. Laser has the potential to provide conservative post removal.

Comparison of Fracture Resistance for Chairside CAD/CAM Lithium Disilicate Crowns and Overlays with Different Designs.

PURPOSE: To determine the fracture resistance of chairside computer-aided design and computer-assisted manufacturing (CAD/CAM) lithium disilicate full coverage crowns and two different designs of overlay restorations for premolars. MATERIALS AND METHODS: CAD/CAM lithium disilicate (IPS e.max CAD for CEREC/HT A1 C14, Ivoclar Vivadent) restorations (15 specimens/group) with 1.5 mm occlusal thickness and 1.0 mm chamfer were designed and fabricated with a chairside CAD/CAM system (CEREC, Dentsply Sirona). The restorations were prepared in three different designs: (1) full coverage crowns, (2) overlays with the margin located 2 mm above the gingiva, and (3) overlays with the margin located 4 mm above the gingiva. Restorations were cemented using conventional resin luting cement (Multilink, Ivoclar Vivadent) with primer system (Monobond Plus, Ivoclar Vivadent) to resin printed dies, load cycled (2,000,000 load cycles at 1 Hz with 275 N force), and then finally loaded with a steel indenter until failure. Scanning electron microscopy observations of fractured surfaces were also conducted. Group results were analyzed with one-way analysis of variance, and the medians were evaluated independently with Kruskal-Wallis. RESULTS: The fracture force of CAD/CAM lithium disilicate restorations was significantly different (p < 0.001) depending on the design of the restoration. Full coverage crowns showed significantly higher force to fracture (1018.8 N) than both types of overlays (p = 0.002 for overlay 2.0 mm and p < 0.001 for overlay 4.0 mm above gingiva). Among the two overlays, the restoration with the margin located 2 mm above the gingiva showed significantly higher fracture force (813.8 N) than the overlay with margin at 4 mm above the gingiva (436.1 N; p < 0.001). The fracture appearance of the crowns was much more complex than that of the overlay restorations. CONCLUSIONS: Full coverage chairside CAD/CAM lithium disilicate premolar crown showed higher fracture resistance than overlay restorations. Overlays with the margin located 2 mm above the margin demonstrated higher resistance than those with the margin located 4 mm above the gingiva.

Comparison of 2 Invisalign tray generations using the Peer Assessment Rating index.

INTRODUCTION: This study aimed to establish if there is a significant difference in effectiveness between 2 generations of Invisalign trays in terms of Peer Assessment Rating (PAR) score reduction for finished patients from a graduate orthodontic clinic. METHODS: Forty-five pretreatment and posttreatment patients treated with the previous Invisalign material and 49 pretreatment and posttreatment patients treated with SmartTrack material were scored using the Peer Assessment Rating (PAR) index. Both groups were controlled for initial weighted PAR score, age, gender, and treatment time. The 2 generations were compared in regard to absolute reduction, percent reduction, and great improvement in PAR score. RESULTS: The mean absolute reduction in weighted PAR score between the groups was not statistically significant (P = 0.526). The mean percent reduction in weighted PAR score between the groups was not statistically significant (P = 0.210). The proportion of great improvement between the groups was not significant (P = 0.526). Only 6 of the 8 components of occlusion had enough variation to be modeled. An absolute reduction in unweighted PAR score was not significantly different between the groups for maxillary anterior alignment, overjet, or mandibular anterior alignment (P = 0.996, 1.000, and 0.114, respectively). Percent reduction in unweighted PAR score was not significantly different between the 2 groups for an anteroposterior, overbite, or transverse (P = 1.000, 1.000, and 1.000, respectively) relationships. CONCLUSIONS: Our study indicates that both generations of Invisalign aligners improved the malocclusion to a similar degree according to the PAR index. Patient-centric benefits of SmartTrack aligner should also be considered by the provider.

Weighted mandibular complete denture fabricated by using selective laser melting: A clinical report.

The rehabilitation of patients with severely resorbed mandibular ridges can be a clinical challenge when rehabilitation with endosteal implants is not the elected treatment. Historically, weighted mandibular complete dentures have been used successfully to manage patients with severely resorbed ridges, and the weight of their cast metal has been calculated by using the weight of the wax and the density of the alloy. This clinical report presents the management of an 87-year-old woman with a severely resorbed mandibular ridge by using a weighted mandibular complete denture fabricated by using selective laser melting (SLM) technology in which the weight of the metal base was calculated by using the volume of the digital file used for manufacture.

Prosthodontic Resident Selection by Postdoctoral Dental Matching Program: A National Survey by Participating Program Director.

PURPOSE: The purpose of this study was to obtain information about the resident selection and Match process that occurred for the Commission on Dental Accreditation (CODA)-accredited Advanced Education in Prosthodontics program in North America from the program directors' perspective, after the first year of implementation. MATERIALS AND METHODS: The list of Advanced Education in Prosthodontics program in CODA-accredited North American institutions was obtained from the ACP central office, and the directors of each program were identified. The surveys were distributed to 48 program directors online and results were compiled. RESULTS: Out of 48 programs, 43 directors responded to and completed the survey (90.0%), where 35 programs participated in the Match process, 5 did not, and 3 were omitted due to incomplete surveys. While the majority of programs did not see any changes in their applicant pool or their quality, 10 programs (25.0%) observed a number of increases in the application and 13 programs (32.5%) observed an increase in the quality of the applications. Among the 35 programs that participated in the Match process, the main reasons for their participation were "fairness" (48.2%), "did not want to keep moving up interview dates" (23.2%), and "have applicants come to interview as planned" (21.4%). Thirty-three programs reported that 75% to 100% of the invited applicants came to the interview (76.7%). The majority of programs that participated in Match expressed satisfaction with the process (29/33, 80.6%). Sixteen programs (45.7%) reported that they matched with 100% of their first selections. CONCLUSION: Overall response of reintroduction of the Match process for advanced prosthodontic resident selection was very positive for majority of the program directors.

The use of selective laser melting in the fabrication of maxillary and mandibular metal base complete dentures for a patient with Ehlers-Danlos syndrome: A clinical report.

Ehlers-Danlos syndrome is a rare hereditary disorder of the connective tissue that can have oral manifestations that can complicate the prosthodontic rehabilitation of edentulous patients. Intraoral features such as fragile mucosa, impaired healing, limited intraoral space, and a deep palatal vault can compromise treatment with conventional complete dentures. This clinical report describes the management of a 30-year-old edentulous man with Ehlers-Danlos syndrome by using metal base complete dentures fabricated with selective laser melting (SLM) technology.

Fabricating a screw-retained, complete arch, fixed implant prosthesis using selective metal laser sintering: A clinical report.

In contemporary prosthodontic practice, implant-supported therapy has consistently resulted in high success rates, with satisfactory and predictable outcomes for completely edentulous patients. Of the several options, complete-arch, fixed screw-retained solutions are generally considered to be the preferred treatment solution. Screw retention offers advantages such as predictable retrievability and potentially easy prosthodontic maintenance, as well as excess cement not being a concern. However, implant mispositioning and malalignment may often necessitate the use of cement-retained prostheses. This clinical report describes a method of fabricating a complete-arch, implant screw-retained, double framework metal-ceramic prosthesis, despite the unfavorable implant positioning, by using selective direct metal laser sintering technology.

Mechanical and clinical evaluation of the effect of microscrew on root proximity and cortical bone thickness.

BACKGROUND/OBJECTIVES: Primary stability is required for successful use of microscrew. This study investigated correlations among biomechanical, morphological, and clinical values in relationship to root contact and different placement locations. MATERIALS/METHODS: Thirty-three microscrews were placed between the molars (n = 18) or in the body of the mandible (n = 15) in three pigs. Insertion torque, Periotest, resonance frequency analysis (RFA), and static and dynamic stiffness were measured. Cone beam computed tomography was performed before and after the insertion of microscrews. Interproximal microscrews were divided into root contacted microscrews (n = 9) and non-root contact microscrews (n = 9). Factorial analysis of variance was conducted, with significance set at P < 0.05. RESULTS: A significant difference was observed between bodily and root contacted microscrews in Periotest, RFA, static and dynamic stiffness, Tanδ, and bone density (RFA, P = 0.045; all others, P < 0.001). A significant difference was observed between bodily and non-root contact microscrews in Periotest, RFA, and bone density (RFA, P = 0.025; all others, P < 0.001). A significant difference was observed in static (P = 0.01) and dynamic (P = 0.038) stiffness between microscrews with and without contact. Dynamic stiffness (P = 0.02) and Tanδ (P = 0.03) showed significant correlations with Periotest results only in bodily microscrews. LIMITATIONS: Since a pig bone was used, some differences in the quality and quantity of the bone might be observed between humans. CONCLUSIONS/IMPLICATIONS: Stiffness values distinguished between microscrews with and without contact. Periotest and RFA results indicated that bodily microscrews were more stable than interproximal microscrews. Periotest and RFA may be useful with large, microscrews and/or in thick cortical bone, but further investigation is required to determine the stability of interproximal microscrews.

Titanium implant wear from a zirconia custom abutment: A clinical report.

This clinical report describes damage to a 1-piece zirconia abutment where both biological and mechanical complications developed, resulting in premature loss of the implant. Scanning electron microscopy showed significant damage to the internal connection of the implant. When using 1-piece zirconia abutments with a titanium internal connection, periodic recall and identification of wear is necessary, especially in patients with repeated screw loosening.

The behavior of a zirconia or metal abutment on the implant-abutment interface during cyclic loading.

STATEMENT OF PROBLEM: The effect of different abutment materials on the misfit and stability of the implant-abutment assembly under cyclic loading is unclear. PURPOSE: The purpose of this in vitro study was to evaluate the initial misfit, final misfit, and wear of external hexagon zirconia and metal implant abutments upon cyclic loading. MATERIAL AND METHODS: Forty 4.1-mm regular platform external connection implants were divided into 4 groups with 10 specimens in each group. The prosthetic abutments tested included Completely cast group (CC) (antirotational, castable burnout, custom abutment completely cast in nickel-chromium-titanium), Overcast group (OC) (Co-Cr premachined, antirotational, custom burnout abutment cast in nickel-chromium-titanium), Zirkonzahn group (Z) (antirotational castable, custom Y-TZP abutment produced; Zirkonzahn Prettau), and Neodent group (N) (antirotational castable, custom Y-TZP abutment; Neoshape). Abutments were fixed to the implants with 20-Ncm torque, and all specimens were cyclically loaded at 300 N with 9 Hz for 1 million cycles. The misfit on the implant-abutment interface was evaluated before and after cyclic loading by using an optical linear measuring microscope. Then, the wear of the external hexagon was analyzed by scanning electron microscopy (SEM) at a magnification of ×120. For a statistical analysis, a 1-way ANOVA was used for wear values. The data for the gaps were analyzed with a 2-way ANOVA. Any significant differences were resolved by using the Tukey HSD test (α=.05). RESULTS: The CC (37 ±8 µm) and OC (35 ±5 µm) groups showed significantly larger initial misfit than the Z (4 ±5 µm) and the N (2 ±4 µm) groups (P<.05). After the mechanical cyclic loading, a statistically significant difference was found between the CC group (58 ±9 µm) and the other 3 groups (P<.05). The OC group (41 ±4 µm) showed significantly larger final misfit than the Z (19 ±7 µm) and the N groups (20 ±4 µm) (P<.05). Despite significantly increased misfit in all groups (P<.05), the OC group showed significantly less increased gap (6 µm) than the Z (15 µm) and the N (18 µm) groups, while CC showed the most increase in misfit (21 µm). Conversely, N (1313 ±315 µm2) and Z (735 ±126 µm2) groups showed significantly higher wear rate on the hexagon of external implants. The CC (231 ±182 µm2) and OC (201 ±125 µm2) groups were not statistically different. CONCLUSIONS: Different materials and fabrication techniques resulted in different levels of misfit at the implant-abutment interface. The mechanical cyclic loading aggravated the misfit, regardless of material or fabrication technique. In addition, the difference in the hardness of the abutment materials may lead to different levels of wear on the external hexagon. Zirconia abutments had increased wear and misfit. Premachined, antirotational, castable custom dental implant abutments had the least amount of change in misfit, which may indicate long-term stability at the implant-abutment interface.