Al-Coated Conductive Fiber Filters for High-Efficiency Electrostatic Filtration: Effects of Electrical and Fiber Structural Properties.

Through the direct decomposition of an Al precursor ink AlH3{O(C4H9)2}, we fabricated an Al-coated conductive fiber filter for the efficient electrostatic removal of airborne particles (>99%) with a low pressure drop (~several Pascals). The effects of the electrical and structural properties of the filters were investigated in terms of collection efficiency, pressure drop, and particle deposition behavior. The collection efficiency did not show a significant correlation with the extent of electrical conductivity, as the filter is electrostatically charged by the metallic Al layers forming electrical networks throughout the fibers. Most of the charged particles were collected via surface filtration by Coulombic interactions; consequently, the filter thickness had little effect on the collection efficiency. Based on simulations of various fiber structures, we found that surface filtration can transition to depth filtration depending on the extent of interfiber distance. Therefore, the effects of structural characteristics on collection efficiency varied depending on the degree of the fiber packing density. This study will offer valuable information pertaining to the development of a conductive metal/polymer composite air filter for an energy-efficient and high-performance electrostatic filtration system.

Washable antimicrobial polyester/aluminum air filter with a high capture efficiency and low pressure drop.

Here, we introduce a reusable bifunctional polyester/aluminum (PET/Al) air filter for the high efficiency simultaneous capture and inactivation of airborne microorganisms. Both bacteria of Escherichia coli and Staphylococcus epidermidis were collected on the PET/Al filter with a high efficiency rate (∼99.99%) via the electrostatic interactions between the charged bacteria and fibers without sacrificing pressure drop. The PET/Al filter experienced a pressure drop approximately 10 times lower per thickness compared with a commercial high-efficiency particulate air filter. As the Al nanograins grew on the fibers, the antimicrobial activity against airborne E. coli and S. epidermidis improved to ∼94.8% and ∼96.9%, respectively, due to the reinforced hydrophobicity and surface roughness of the filter. Moreover, the capture and antimicrobial performances were stably maintained during a cyclic washing test of the PET/Al filter, indicative of its reusability. The PET/Al filter shows great potential for use in energy-efficient bioaerosol control systems suitable for indoor environments.

Soft Material-Enabled, Flexible Hybrid Electronics for Medicine, Healthcare, and Human-Machine Interfaces.

Flexible hybrid electronics (FHE), designed in wearable and implantable configurations, have enormous applications in advanced healthcare, rapid disease diagnostics, and persistent human-machine interfaces. Soft, contoured geometries and time-dynamic deformation of the targeted tissues require high flexibility and stretchability of the integrated bioelectronics. Recent progress in developing and engineering soft materials has provided a unique opportunity to design various types of mechanically compliant and deformable systems. Here, we summarize the required properties of soft materials and their characteristics for configuring sensing and substrate components in wearable and implantable devices and systems. Details of functionality and sensitivity of the recently developed FHE are discussed with the application areas in medicine, healthcare, and machine interactions. This review concludes with a discussion on limitations of current materials, key requirements for next generation materials, and new application areas.

Solution-Processed Metal Coating to Nonwoven Fabrics for Wearable Rechargeable Batteries.

Wearable rechargeable batteries require electrode platforms that can withstand various physical motions, such as bending, folding, and twisting. To this end, conductive textiles and paper have been highlighted, as their porous structures can accommodate the stress built during various physical motions. However, fabrics with plain weaves or knit structures have been mostly adopted without exploration of nonwoven counterparts. Also, the integration of conductive materials, such as carbon or metal nanomaterials, to achieve sufficient conductivity as current collectors is not well-aligned with large-scale processing in terms of cost and quality control. Here, the superiority of nonwoven fabrics is reported in electrochemical performance and bending capability compared to currently dominant woven counterparts, due to smooth morphology near the fiber intersections and the homogeneous distribution of fibers. Moreover, solution-processed electroless deposition of aluminum and nickel-copper composite is adopted for cathodes and anodes, respectively, demonstrating the large-scale feasibility of conductive nonwoven platforms for wearable rechargeable batteries.

Roll-to-roll processed, highly conductive, and flexible aluminum (Al) electrodes based on Al precursor inks.

In this study, a roll-to-roll (R2R) process for the large-scale fabrication of aluminum thin films on flexible polyimide (PI) films is proposed. The R2R machine for Al-film coating assembled in the current work uses a previously reported Al etherate-based precursor ink as the source. After the PI substrate is exposed to a diluted catalyst, the Al precursor ink is coated directly on to the substrate by a slit-die coating method. To optimize the injection of the Al precursor ink, a low-flow limit was established. At a film speed of 5 cm s-1, the width of the fabricated Al film was 130 mm. Such Al-coated films exhibit many advantageous features, including 5.87 × 106 S m-1 of high electrical conductivity at 60.9 nm film thickness and high durability with good adhesion. There was only a minor change in the resistance of the film when it was heated at 100 °C in an oven for 10 days or when it was exposed to H2O or ethyl alcohol. Flexibility and tape testing was also conducted and the film showed robustness in both cases. Touch panels (7 cm × 9 cm) were fabricated using the fabricated Al-coated film as one side of the panel; the panel showed enough sensitivity to write recognizable letters on the computer. This indicates that the fabricated Al films can be applied in actual electronic devices without further complicated processing.

Functional Circuitry on Commercial Fabric via Textile-Compatible Nanoscale Film Coating Process for Fibertronics.

Fabric-based electronic textiles (e-textiles) are the fundamental components of wearable electronic systems, which can provide convenient hand-free access to computer and electronics applications. However, e-textile technologies presently face significant technical challenges. These challenges include difficulties of fabrication due to the delicate nature of the materials, and limited operating time, a consequence of the conventional normally on computing architecture, with volatile power-hungry electronic components, and modest battery storage. Here, we report a novel poly(ethylene glycol dimethacrylate) (pEGDMA)-textile memristive nonvolatile logic-in-memory circuit, enabling normally off computing, that can overcome those challenges. To form the metal electrode and resistive switching layer, strands of cotton yarn were coated with aluminum (Al) using a solution dip coating method, and the pEGDMA was conformally applied using an initiated chemical vapor deposition process. The intersection of two Al/pEGDMA coated yarns becomes a unit memristor in the lattice structure. The pEGDMA-Textile Memristor (ETM), a form of crossbar array, was interwoven using a grid of Al/pEGDMA coated yarns and untreated yarns. The former were employed in the active memristor and the latter suppressed cell-to-cell disturbance. We experimentally demonstrated for the first time that the basic Boolean functions, including a half adder as well as NOT, NOR, OR, AND, and NAND logic gates, are successfully implemented with the ETM crossbar array on a fabric substrate. This research may represent a breakthrough development for practical wearable and smart fibertronics.

Simple Approach to High-Performance Stretchable Heaters Based on Kirigami Patterning of Conductive Paper for Wearable Thermotherapy Applications.

Recent efforts to develop stretchable resistive heaters open up the possibility for their use in wearable thermotherapy applications. Such heaters should have high electrothermal performance and stability to be used practically, and the fabrication must be simple, economic, reproducible, and scalable. Here we present a simple yet highly efficient way of producing high-performance stretchable heaters, which is based on a facile kirigami pattering (the art of cutting and folding paper) of a highly conductive paper for practical wearable thermotherapy. The resulting kirigami heater exhibits high heating performance at low voltage (>40 °C at 1.2 V) and fast thermal response (<60 s). The simple kirigami patterning approach enables the heater to be extremely stretchable (>400%) while stably retaining its excellent performance. Furthermore, the heater shows the uniform spatial distribution of heat over the whole heating area and is highly durable (1000 cycles at 300% strain). The heater attached to curvilinear body parts shows stable heating performance even under large motions while maintaining intimate conformal contact with the skin thanks to the high stretchability and sufficient restoring force. The usability of the heater as a wearable thermotherapy device is demonstrated by increased blood flow at the wrist during operation.

Al-Coated Conductive Fibrous Filter with Low Pressure Drop for Efficient Electrostatic Capture of Ultrafine Particulate Pollutants.

Here, we demonstrate a new strategy of air filtration based on an Al-coated conductive fibrous filter for high efficient nanoparticulate removals. The conductive fibrous filter was fabricated by a direct decomposition of Al precursor ink, AlH3{O(C4H9)2}, onto surfaces of a polyester air filter via a cost-effective and scalable solution-dipping process. The prepared conductive filters showed a low sheet resistance (<1.0 Ω sq-1), robust mechanical durability and high oxidative stability. By electrostatic force between the charged fibers and particles, the ultrafine particles of 30-400 nm in size were captured with a removal efficiency of ∼99.99%. Moreover, the conductive filters exhibited excellent performances in terms of the pressure drop (∼4.9 Pa at 10 cm s-1), quality factor (∼2.2 Pa-1 at 10 cm s-1), and dust holding capacity (12.5 µg mm-2). After being cleaned by water, the filtration efficiency and pressure drop of the conductive filter was perfectly recovered, which indicates its good recyclability. It is expected that these promising features make the conductive fibrous filter have a great potential for use in low-cost and energy-efficient air cleaning devices as well as other relevant research areas.

Highly Stretchable, Hysteresis-Free Ionic Liquid-Based Strain Sensor for Precise Human Motion Monitoring.

A highly stretchable, low-cost strain sensor was successfully prepared using an extremely cost-effective ionic liquid of ethylene glycol/sodium chloride. The hysteresis performance of the ionic-liquid-based sensor was able to be improved by introducing a wavy-shaped fluidic channel diminishing the hysteresis by the viscoelastic relaxation of elastomers. From the simulations on visco-hyperelastic behavior of the elastomeric channel, we demonstrated that the wavy structure can offer lower energy dissipation compared to a flat structure under a given deformation. The resistance response of the ionic-liquid-based wavy (ILBW) sensor was fairly deterministic with no hysteresis, and it was well-matched to the theoretically estimated curves. The ILBW sensors exhibited a low degree of hysteresis (0.15% at 250%), low overshoot (1.7% at 150% strain), and outstanding durability (3000 cycles at 300% strain). The ILBW sensor has excellent potential for use in precise and quantitative strain detections in various areas, such as human motion monitoring, healthcare, virtual reality, and smart clothes.

Long-term sustainable aluminum precursor solution for highly conductive thin films on rigid and flexible substrates.

To fabricate the highly conductive Al film via a solution process, AlH3 etherates have been a unique Al source despite their chemical instability in solvents and thus lack of long-term sustainability. Herein, we suggest an innovative solution process to overcome the aforementioned drawbacks in AlH3 etherates; AlH3 aminates powder, which can be stored in low temperature surroundings and redissolved in solvents whenever it is needed. Since refrigeration of AlH3 aminates, AlH3{N(CH3)3}, was very effective to prevent its chemical degradation, Al film with excellence and uniformity in electrical and mechanical properties was successfully fabricated even by the 180-day stored AlH3{N(CH3)3} dissolved in solvents. Moreover, the applicability of long-term stored AlH3{N(CH3)3} to electronic devices was experimentally demonstrated by the successful operation of LED lamps connected to the Al pattern films on glass, PET, and paper substrates.

Ultrasmooth, extremely deformable and shape recoverable Ag nanowire embedded transparent electrode.

Transparent electrodes have been widely used in electronic devices such as solar cells, displays, and touch screens. Highly flexible transparent electrodes are especially desired for the development of next generation flexible electronic devices. Although indium tin oxide (ITO) is the most commonly used material for the fabrication of transparent electrodes, its brittleness and growing cost limit its utility for flexible electronic devices. Therefore, the need for new transparent conductive materials with superior mechanical properties is clear and urgent. Ag nanowire (AgNW) has been attracting increasing attention because of its effective combination of electrical and optical properties. However, it still suffers from several drawbacks, including large surface roughness, instability against oxidation and moisture, and poor adhesion to substrates. These issues need to be addressed before wide spread use of metallic NW as transparent electrodes can be realized. In this study, we demonstrated the fabrication of a flexible transparent electrode with superior mechanical, electrical and optical properties by embedding a AgNW film into a transparent polymer matrix. This technique can produce electrodes with an ultrasmooth and extremely deformable transparent electrode that have sheet resistance and transmittance comparable to those of an ITO electrode.

Highly conductive aluminum textile and paper for flexible and wearable electronics.

Light to wear: Aluminum coated fibrous materials with excellent electrical conductivity and mechanical endurance are fabricated at room temperature by a chemical solution process. The resulting aluminum-coated conductive papers and threads can be used in electric circuits for flexible and wearable electronics.

Direct deposition of highly conductive aluminum thin film on substrate by solution-dipping process.

A solution-dipping process consisting of 2 steps, including (i) a catalytic treatment of the substrate and (ii) an immersion of the catalytically treated substrate into an aluminum precursor solution of AlH3{O(C4H9)2}, is suggested for the low-cost and simple preparation of aluminum thin film. This process can be applied to electric devices in the way of not only various film geometry including large area (□ 100 mm (W) × 100 mm (L)) or patterned structure but also the diverse substrate selectivity including rigid or flexible substrate. More interestingly, preparations of aluminum film in this study can be unprecedentedly accomplished at room temperature with the help of chemical catalyst to decompose AlH3{O(C4H9)2} into Al, 1.5H2, and O(C4H9)2. Beyond the previously reported processes, the prepared Al films via solution-dipping process are comparable or even superior to Ag, Au, and Al films prepared by other solution processes and furthermore are found to be excellent in mechanical durability against external deformation.

Solution processed aluminum paper for flexible electronics.

As an alternative to vacuum deposition, preparation of highly conductive papers with aluminum (Al) features is successfully achieved by the solution process consisting of Al precursor ink (AlH(3){O(C(4)H(9))(2)}) and low temperature stamping process performed at 110 °C without any serious hydroxylation and oxidation problems. Al features formed on several kinds of paper substrates (calendar, magazine, and inkjet printing paper substrates) are less than ~60 nm thick, and their electrical conductivities were found to be as good as thermally evaporated Al film or even better (≤2 Ω/□). Strong adhesion of Al features to paper substrates and their excellent flexibility are also experimentally confirmed by TEM observation and mechanical tests, such as tape and bending tests. The solution processed Al features on paper substrates show different electrical and mechanical performance depending on the paper type, and inkjet printing paper is found to be the best substrate with high and stable electrical and mechanical properties. The Al conductive papers produced by the solution process may be applicable in disposal paper electronics.

A novel solution-stamping process for preparation of a highly conductive aluminum thin film.

A novel solution-stamping process for the preparation of a highly conductive aluminum thin film on both rigid and flexible substrates is proposed. The superior electrical properties of Al thin films fabricated by the solution-stamping process compared to silver and gold films fabricated from colloidal nanoparticles are experimentally demonstrated, and their applications in electronic circuits on rigid and flexible substrates and to organic light-emitting diodes (OLEDs) are investigated.

Tailoring the morphology of CdSe nanocrystals by incorporation of Pb.

We have investigated the effects of Pb2+ addition on the morphological development of CdSe nanocrystals. We show that the addition of Pb ions in the initial precursor solution changed the morphology of CdSe nanocrystals to branched rods with high aspect ratio. The branched nanocrystals are mainly composed of wurzite phase grown along the [001] direction and the length of rods in each branched nanocrystal can be increased by increasing the amount of Pb2+ addition to accelerate the anisotropic growth of the nanocrystals. The luminescence, however, mostly arises from trap-related recombination and is significantly red-shifted by Pb2+ addition. Surface passivations of the branched nanocrystals with ZnS were proved to be effective in eliminating trap emission and enhancing band-edge emission, leading to a larger quantum yield.

Nanoparticle assembly on patterned "plus/minus" surfaces from electrospray of colloidal dispersion.

Selective deposition of metal (Au) and oxide (SiO2) nanoparticles with a size range of 10-30 nm on patterned silicon-silicon oxide substrate was performed using the electrospray method. Electrical charging characteristics of particles produced by the electrospray and patterned area created by contact charging of the electrical conductor with non- or semi-conductors were investigated. Colloidal droplets were electrosprayed and subsequently dried as individual nanoparticles which then were deposited on substrates, and observed using field emission-scanning electron microscopy. The number of elementary charge units on particles generated by the electrospray was 0.4-148, and patterned area created by contact charging contained sufficient negative charges to attract multiple charged particles. Locations where nanoparticles were (reversibly) deposited depended on voltage polarity applied to the spraying colloidal droplet and the substrate, and the existence of additional ions such as those from a stabilizer.