Innovative reinforcement method for metal foam cell wall using CNTs.

Carbon nanotubes (CNTs) and their composites are gaining popularity due to their exceptional strength qualities. It is well known that adding carbon nanotubes to metal foam composites boosts compressive strength. On the other hand CNT addition is still a costly process due to high cost of the CNTs. This study presents a novel and cost-effective solution by selectively adding CNTs to the structurally weakest regions of aluminum foam materials produced via powder metallurgy, employing a newly developed focused multi-step additive method. The cell borders of aluminum foam are strengthened with multiple spherical layers of CNTs, using a transfer method by initially coating the space holders used at the foaming process. The strength increase effect of this CNT addition method was compared with the widely known aluminum foam production parameters via a 4-parameter design of experiment (DOE) study. Compressive strength values of the samples were evaluated using a constant speed compression test acc. to ISO13314. The compacting pressure, CNT concentration, sintering temperature, and sintering period were chosen as design of experiment parameters, and 78% of the interactions effecting on final compressive strength could be explained with the model. As a result, it was established that, compared to the other parameters, sintering duration had the highest influence on compressive strength. But besides It has also been shown that adding 0.53% CNT by weight only to the cell border regions increases overall strength by 9%. This weight-strength increase ratio is compared with similar studies in the literature and found to be providing a production cost advantage due to the lower amount of CNT addition requirement for the comparable weight relative strength increase. Focused strength increase method has potential to enable controlled failure of foam materials by selectively strengthening strength critical areas of a component.

Design and fabrication of auxetic PCL nanofiber membranes for biomedical applications.

The main objective of this study was to fabricate poly (ε-caprolactone) (PCL)-based auxetic nanofiber membranes and characterize them for their mechanical and physicochemical properties. As a first step, the PCL nanofibers were fabricated by electrospinning with two different thicknesses of 40µm (called PCL thin membrane) and 180µm (called PCL thick membrane). In the second step, they were tailored into auxetic patterns using femtosecond laser cut technique. The physicochemical and mechanical properties of the auxetic nanofiber membranes were studied and compared with the conventional electrospun PCL nanofibers (non-auxetic nanofiber membranes) as a control. The results showed that there were no significant changes observed among them in terms of their chemical functionality and thermal property. However, there was a notable difference observed in the mechanical properties. For instance, the thin auxetic nanofiber membrane showed the magnitude of elongation almost ten times higher than the control, which clearly demonstrates the high flexibility of auxetic nanofiber membranes. This is because that the auxetic nanofiber membranes have lesser rigidity than the control nanofibers under the same load which could be due to the rotational motion of the auxetic structures. The major finding of this study is that the auxetic PCL nanofiber membranes are highly flexible (10-fold higher elongation capacity than the conventional PCL nanofibers) and have tunable mechanical properties. Therefore, the auxetic PCL nanofiber membranes may serve as a potent material in various biomedical applications, in particular, tissue engineering where scaffolds with mechanical cues play a major role.

Contribution of the xenograft bone plate-screw system in lumbar transpedicular stabilization: An in vivo study in dogs.

OBJECTIVES: Xenograft bone plate-screws (XBPSs) can be alternative tools in lumbar transpedicular stabilization (TS). The aim of this study was to show biomechanical and histopathological contribution of the XBPSs system in lumbar TS. MATERIALS AND METHODS: Fifteen (n = 15) hybrid dog and ten (n = 10) L2-4 cadaveric specimens were included in the study. The dogs were separated according to surgical techniques: L3 laminectomy and bilateral facetectomy (LBF) in Group I (experimental group [EG I] (n = 5), L3 LBF plus TS with metal plate-screws (MPSs) in Group II (EG II) (n = 5), and L3 LBF plus TS with XBPSs in Group III (EG III) (n = 5). The cadaveric specimens were separated to L2-4 intact in Group I (CG I), (n = 5), and L3 LBF in Group II (CG II), (n = 5). The dogs were sacrificed at the end of 3rd month, and their L2-4 spinal segments were en bloc removed and prepared as in control groups. Flexion, extension, left-right bending, rotation, and compression tests were applied to all segments. Stiffness values were calculated and analyzed statistically. All dog segments were evaluated histopathologically. RESULTS: XBPS system showed a higher average stiffness values for left bending, extension, flexion, and compression compared to MPS, but these differences were not statistically meaningful. XBPS system had superiority to the fusion formation, as well. CONCLUSIONS: XBPSs provide stability and help the fusion formation, but this system does not have a biomechanical advantage over MPS system in TS.

The stress intensity factors for a periodic array of interacting coplanar penny-shaped cracks.

The effect of crack interactions on stress intensity factors is examined for a periodic array of coplanar penny-shaped cracks. Kachanov's approximate method for crack interactions (Int. J. Solid. Struct. 1987; 23(1):23-43) is employed to analyze both hexagonal and square crack configurations. In approximating crack interactions, the solution converges when the total truncation number of the cracks is 109. As expected, due to high density packing crack interaction in the hexagonal configuration is stronger than that in the square configuration. Based on the numerical results, convenient fitting equations for quick evaluation of the mode I stress intensity factors are obtained as a function of crack density and angle around the crack edge for both crack configurations. Numerical results for the mode II and III stress intensity factors are presented in the form of contour lines for the case of Poisson's ratio ν =0.3. Possible errors for these problems due to Kachanov's approximate method are estimated. Good agreement is observed with the limited number of results available in the literature and obtained by different methods.

Effective spring stiffness for a periodic array of interacting coplanar penny-shaped cracks at an interface between two dissimilar isotropic materials.

An effective spring stiffness approximation is proposed for a hexagonal array of coplanar penny shaped cracks located at the interface between two dissimilar solids. The approximation is based on the factorization of the solution on the material dissimilarity factor, the crack interaction factor and the effective spring stiffness solution for non-interacting cracks in a homogeneous material. Such factorization is exact and was validated for 2D collinear cracks between two dissimilar solids. The crack interaction factor is obtained using a recently developed model for stress intensity factors for an array of coplanar penny shaped cracks in a homogeneous material; also the material dissimilarity function recently obtained for non-interacting penny shaped crack at the interface between two dissimilar materials is employed. The obtained solution is useful for an assessment by ultrasonic measurements of the interface stiffness in bonded structures for monitoring the interfacial microdamage growth due to mechanical loading and environmental factors.

Effective Spring Stiffness for a Planar Periodic Array of Collinear Cracks at an Interface between Two Dissimilar Isotropic Materials.

Explicit analytical expressions are obtained for the longitudinal and transverse effective spring stiffnesses of a planar periodic array of collinear cracks at the interface between two dissimilar isotropic materials; they are shown to be identical in a general case of elastic dissimilarity (the well-known open interface crack model is employed for the solution). Since the interfacial spring stiffness can be experimentally determined from ultrasound reflection and transmission analysis, the proposed expressions can be useful in estimating the percentage of disbond area between two dissimilar materials, which is directly related to the residual strength of the interface. The effects of elastic dissimilarity, crack density and crack interaction on the effective spring stiffness are clearly represented in the solution. It is shown that in general the crack interaction weakly depends on material dissimilarity and, for most practical cases, the crack interaction is nearly the same as that for crack arrays between identical solids. This allows approximate factorization of the effective spring stiffness for an array of cracks between dissimilar materials in terms of an elastic dissimilarity factor and two factors obtained for cracks in a homogeneous material: the effective spring stiffness for non-interacting (independent) cracks and the crack interaction factor. In order to avoid the effect of the crack surface interpenetration zones on the effective spring stiffness, the range of the tensile to transverse load ratios is obtained under the assumption of small-scale contact conditions. Since real cracks are often slightly open (due to prior loading history and plastic deformation), it is demonstrated that for ultrasound applications the results obtained are valid for most practical cases of small interfacial cracks as long as the mid-crack opening normalized by the crack length is at least in the order of 10-5.

Contribution of the xenograft bone plate-screw system in lumbar transpedicular stabilization of dogs: an in-vitro study.

We performed biomechanical comparison of a xenograft bone plate-screw (XBPS) system for achieving cadaveric lumbar transpedicular stabilization (TS) in dogs. Twenty dogs' cadaveric L(2-4) lumbar specimens were harvested and their muscles were removed, but the discs and ligaments were left intact. These specimens were separated to four groups: the L(2-4) intact group as control (group I, n = 5), the L(3) laminectomy and bilateral facetectomy group (LBF) (group II, n = 5), the LBF plus TS with metal plate-screw group (group III, n = 5) and the LBF plus TS with XBPS group (group IV, n = 5). Five kinds of biomechanical tests were applied to the specimens: flexion, extension, left-right bending and rotation. The averages of the 16 stiffness values were calculated and then these were statistically analyzed. The statistical results show that the XBPS system contributes spinal stability and this system can be a good choice for achieving TS.