Carding Behavior and Bearing Capacity of a Newly Developed Cylinder Card-Clothing Compatible with Cotton and Terylene Fibers by Nb Alloying of AISI 1090 Steel.

Changing the metallic card clothing on a carding machine is costly when the spinning mills want to card different fibers from cotton to terylene or vice versa. This article proposes a newly developed cylinder card clothing compatible with cotton and terylene fibers by Nb alloying of AISI 1090 steel so that the spinning mills can change the type of fiber without changing the card clothing. Based on an idea developed from classical carding balance theory to study the adaptability of the cylinder card clothing for cotton and terylene fibers, the wall shear stress was used as the basis for compatibility analysis of carding behavior and bearing capacity with cotton and terylene fibers and as the focus of this study. Nb alloying of AISI 1090 steel showed good wear resistance in carding areas after heat treatment with high hardness above 840 Hv0.2 and extremely fine grain grade of 13.5 class, which increased about 25% compared to conventional 80 WV. The testing results in the spinning mills, including one cotton and two terylene fibers, showed good performance with this newly developed card clothing. In conclusion, the card clothing made of Nb alloying of AISI 1090 steel can handle different fibers with acceptable carding performance.

Design and Performance of Layered Heterostructure Composite Material System for Protective Armors.

A new layered heterostructure composite material system (TC4 as front layer and 2024Al alloy as back layer) was developed and analyzed for its design and performance in terms of an enhanced absorption capability and anti-penetration behavior. The Florence model for energy absorption was modified, so that it can be utilized for the layered heterostructure composite material system with more efficacy. Numerical simulation through Ls-Dyna validated the analytical model findings regarding the energy absorption of the system and both were in good agreement. Results showed that two ductile materials with diverse properties, the hardness gradient and varied layer thickness joined together, specifically behaved like a unified structure and exhibited elastic collision after slight bending, which is possibly due to the decreased yield strength of the front layer and increased yield strength of the second layer. To validate the analytical and numerical findings, the samples of the layered heterostructure composite material system were subjected to a SHPB (Split Hopkinson pressure bar) compression test. The deformation behavior was analyzed in the context of the strain energy density and stain rate sensitivity parameter at different strain rates. The encouraging results proposed that two ductile materials with a hardness gradient can be used as an alternate structure instead of a brittle-ductile combination in a layered structure.

Theory, Method and Practice of Metal Deformation Instability: A Review.

Deformation instability is a macroscopic and microscopic phenomenon of non-uniformity and unstable deformation of materials under stress loading conditions, and it is affected by the intrinsic characteristics of materials, the structural geometry of materials, stress state and environmental conditions. Whether deformation instability is positive and constructive or negative and destructive, it objectively affects daily life at all times and the deformation instability based on metal-bearing analysis in engineering design has always been the focus of attention. Currently, the literature on deformation instability in review papers mainly focuses on the theoretical analysis of deformation instability (instability criteria). However, there are a limited number of papers that comprehensively classify and review the subject from the perspectives of material characteristic response, geometric structure response, analysis method and engineering application. Therefore, this paper aims to provide a comprehensive review of the existing literature on metal deformation instability, covering its fundamental principles, analytical methods, and engineering practices. The phenomenon and definition of deformation instability, the principle and viewpoint of deformation instability, the theoretical analysis, experimental research and simulation calculation of deformation instability, and the engineering application and prospect of deformation instability are described. This will provide a reference for metal bearing analysis and deformation instability design according to material deformation instability, structural deformation instability and localization conditions of deformation instability, etc. From the perspective of practical engineering applications, regarding the key problems in researching deformation instability, using reverse thinking to deduce and analyze the characteristics of deformation instability is the main trend of future research.

Effects of Heat Treatment on the Interface Microstructure and Mechanical Properties of Friction-Stir-Processed AlCoCrFeNi/A356 Composites.

Equiatomic AlCoCrFeNi high-entropy alloy (HEA) has gained significant interest in recent years because of its excellent mechanical properties. A356 aluminum alloy reinforced by AlCoCrFeNi HEA particles was fabricated by friction stir processing (FSP) and subsequent heat treatment. Solution and aging treatments were specially performed for the composites to control the interface microstructure, and interfacial microstructure and tensile properties were explored at different conditions. The interface between the matrix and HEA particles showed a dual-layered core-shell structure and the thickness of the shell region increased with the solution time. The microstructure located in the shell layers consisted of a solid solution with increasing aluminum content, in which a radial-shaped solid solution phase formed in the region close to the core of the HEA particle and scattered solid solution grains with high Ni content formed in the region close to the matrix alloy. The gradient of composition and microstructure across the HEA/Al interface can be obtained through heat treatment, and an optimal interface bonding state and mechanical property were obtained after solution treatment for 2 h. Compared with FSPed A356 aluminum alloy, the FSPed composite enhanced the tensile stress by 60 MPa and the stain by 5% under the optimized conditions. The overgrowth of the shell layer decreased both the tensile strength and the ductile greatly due to the formation of a radial-shaped solid solution phase in the shell region.

Study on In-Situ Synthesis Process of Ti-Al Intermetallic Compound-Reinforced Al Matrix Composites.

In this study, ball-milled powder of Ti and Al was used to fabricate Ti-Al intermetallic compound-reinforced Al matrix composites by an in-situ reaction in cold-pressing sintering and hot-pressing sintering processes. The detailed microstructure of the Ti-Al intermetallic compound-reinforced Al composite was characterized by optical microscopy (OM), X-ray diffraction (XRD), energy dispersive spectrometry (EDS), and electron backscattered diffraction (EBSD). The results indicate that a typical core-shell-like structure forms in the reinforced particles. The shell is composed of a series of Ti-Al intermetallic compounds and has good bonding strength and compatibility with the Al matrix and Ti core. With cold-pressing sintering, the shell around the Ti core is closed, and the shell thickness increases as the milling time and holding time increase. With hot-pressing sintering, some radiating cracks emerge in the shell structure and provide paths for further diffusion of Ti and Al atoms. The Kirkendall effect, which is caused by the difference between the diffusion coefficients of Ti and Al, results in the formation of cavities and a reduction in density degree. When the quantity of the intermetallic compounds increases, the hardness of the composites increases and the plasticity decreases. Therefore, factors that affect the quantity of the reinforcements, such as the milling time and holding time, should be determined carefully to improve the comprehensive properties of the composites.

Constitutive Model Prediction and Flow Behavior Considering Strain Response in the Thermal Processing for the TA15 Titanium Alloy.

To investigate the flow stress, microstructure, and usability of TA15 titanium alloy, isothermal compression was tested at 1073⁻1223 K and strain rates of 10, 1, 0.1, 0.01, and 0.001 s-1, and strain of 0.9. The impact of strain and temperature on thermal deformation was investigated through the exponent-type Zener⁻Hollomon equation. Based on the influence of various material constants (including α, n, Q, and lnA) on the TA15 titanium alloy, the strain effect was included in the constitutive equation considering strain compensation, which is presented in this paper. The validity of the proposed constitutive equation was verified through the correlation coefficient (R) and the average absolute relative error (AARE), the values of which were 0.9929% and 6.85%, respectively. Research results demonstrated that the strain-based constitutive equation realizes consistency between the calculated flow stress and the measured stress of TA15 titanium alloy at high temperatures.

Temperature measurements of turbid aqueous solutions using near-infrared spectroscopy.

We report a method that uses near-infrared spectroscopy and multivariate analysis to measure the temperature of turbid aqueous solutions. The measurement principle is based on the fact that the peak wavelength of the water absorption band, with its center near 1440 nm, shifts with changes in temperature. This principle was used to measure the temperatures of 1 mm thick samples of aqueous solutions containing Intralipid (2%), which are often used as optical phantoms for biological tissues due to similar scattering characteristics. Temperatures of pure water and aqueous solutions containing glucose (100 mg/ml and 200 mg/ml) were also measured for comparison. For the turbid Intralipid solutions, the absorbance spectrum varied irregularly with time due to the change in scattering characteristics. However, by making use of the difference between the absorbance at 1412 nm and the temperature-independent absorbance at 1440 nm, we obtained SEPs (standard error of prediction) of 0.3 degrees C and 0.2 degrees C by univariate linear regression and partial least squares regression, respectively. These accuracies were almost the same as those for the transparent samples (pure water and glucose solution).

Measurement of Temperature Differences between Micro-regions in Water Using Near-Infrared Spectroscopy.

We have developed a method for measuring the temperature of micro-regions in aqueous solutions using near-infrared spectroscopy that enables us to measure the temperature of biological cells, tissues, and biochemical solutions in vitro. The measurement principle is based on the fact that the peak wavelength of the water absorption band with its center near 1450 nm shifts with changes in temperature. The measurement system, which consists of a biological microscope and two spectrophotometers, can measure respective absorbance spectra for two areas that are each 80 microm in diameter. We formed the temperature distribution in a 500-microm thick water film by heating an immersed Nichrome wire and measured the temperature difference between the two areas. The results of the measurement were compared to a calculated temperature distribution.