Twin-Structured Graphene Metamaterials with Anomalous Mechanical Properties.

Typically, solid materials exhibit transverse contraction in response to stretching in the orthogonal direction and transverse expansion under compression conditions. However, when flexible graphene nanosheets are assembled into a 3D porous architecture, the orientation-arrangement-delivered directional deformation of micro-nanosheets may induce anomalous mechanical properties. In this study, a 3D hierarchical graphene metamaterial (GTM) with twin-structured morphologies is assembled by manipulating the temperature gradient for ice growth during in situ freeze-casting procedures. GTM demonstrates anomalous anisotropic compression performance with programable Poisson's ratios (PRs) and improved mechanical properties (e.g., elasticity, strength, modulus, and fatigue resistance) along different directions. Owing to the designed three-phase deformation of 2D graphene sheets as basic microelements, the twin-structure GTM delivers distinctive characteristics of compressive curves with an apparent stress plateau, and follows a strengthening tendency. This multiscale deformation behavior facilitates the enhancement of energy loss coefficient. In addition, a finite element theory based numerical model is established to optimize the structural design, and validate the multiscale tunable PR mechanism and oriented structural evolution. The mechanical and thermal applications of GTM indicate that the rational manipulation-driven design of meta-structures paves the way for exploring graphene-based multifunctional materials with anomalous properties.

Artificial muscle with reversible and controllable deformation based on stiffness-variable carbon nanotube spring-like nanocomposite yarn.

Carbon nanotube yarn actuators are in great demand for flexible devices or intelligent applications. Artificial muscles based on carbon nanotube yarn have achieved great progress over past decades. However, uncontrollable, small deformations and relatively slow deformation recovery are still great challenges for carbon nanotube yarn artificial muscles. Here we propose an artificial muscle based on a stiffness-variable carbon nanotube spring-like nanocomposite yarn. This nanocomposite yarn can be fabricated as artificial muscles by directly inflating epoxy resin on spring-like carbon nanotube yarn, and it shows a rapid response, and reversible and controllable deformation. The driving mechanism of the nanocomposite yarn artificial muscle is based on the change in the resin modulus controlled by Joule heat. This novel nanocomposite yarn artificial muscle can work at low voltages (≤0.8 V), and the whole reversible driving process is completed within 5 seconds (the deformation recovery process is about 2 seconds). The strain of the nanocomposite yarn artificial muscle is controlled by applied voltages, and the maximum strain can reach more than 12%. The novel nanocomposite yarn artificial muscle can produce output forces more than 20 times higher than human skeletal muscle. This CNT nanocomposite yarn artificial muscle with a spiral structure shows potential applications for actuators, sensors and micro robots.

Lightweight, mechanically flexible and thermally superinsulating rGO/polyimide nanocomposite foam with an anisotropic microstructure.

We report that lightweight, anisotropic, mechanically flexible, and high performance thermally insulating materials are fabricated by the assembly of graphene oxide (GO) and polyimide (PI). With an appropriate ratio between GO and PI building blocks, the rGO/PI thermally insulating material exhibits hierarchically aligned microstructures with high porosity. These microstructures endow the rGO/PI nanocomposite with low mass density and super-insulating property (extremely low thermal conductivity of 0.012 W m-1 K-1 in the radial direction). Meanwhile, the introduction of PI enhances the mechanical strength and thermal stability of rGO foam. Our rGO/PI nanocomposites as super-insulating foams with a low thermal conductivity are highly attractive for potential thermal insulation applications in aerospace, wearable devices, and energy-efficient buildings.

Superflexible Interconnected Graphene Network Nanocomposites for High-Performance Electromagnetic Interference Shielding.

Graphene-enhanced polymer matrix nanocomposites are attracting ever increasing attention in the electromagnetic (EM) interference (EMI) shielding field because of their improved electrical property. Normally, the graphene is introduced into the matrix by chemical functionalization strategy. Unfortunately, the electrical conductivity of the nanocomposite is weak because the graphene nanosheets are not interconnected. As a result, the electromagnetic interference shielding effectiveness of the nanocomposite is not as excellent as expected. Interconnected graphene network shows very good electrical conduction property, thus demonstrates excellent electromagnetic interference shielding effectiveness. However, its brittleness greatly limits its real application. Here, we propose to directly infiltrate flexible poly(dimethylsiloxane) (PDMS) into interconnected reduced graphene network and form nanocomposite. The nanocomposite is superflexible, light weight, enhanced mechanical and improved electrical conductive. The nanocomposite is so superflexible that it could be tied as spring-like sucker. Only 1.07 wt % graphene significantly increases the tensile strengths by 64% as compared to neat PDMS. When the graphene weight percent is 3.07 wt %, the nanocomposite has the more excellent electrical conductivity up to 103 S/m, thus more outstanding EMI shielding effectiveness of around 54 dB in the X-band are achieved, which means that 99.999% EM has been shielded by this nanocomposite. Bluetooth communication testing with and without our nanocomposite confirms that our flexible nanocomposite has very excellent shielding effect. This flexible nanocomposite is very promising in the application of wearable devices, as electromagnetic interference shielding shelter.

Superlight, Mechanically Flexible, Thermally Superinsulating, and Antifrosting Anisotropic Nanocomposite Foam Based on Hierarchical Graphene Oxide Assembly.

Lightweight, high-performance, thermally insulating, and antifrosting porous materials are in increasing demand to improve energy efficiency in many fields, such as aerospace and wearable devices. However, traditional thermally insulating materials (porous ceramics, polymer-based sponges) could not simultaneously meet these demands. Here, we propose a hierarchical assembly strategy for producing nanocomposite foams with lightweight, mechanically flexible, superinsulating, and antifrosting properties. The nanocomposite foams consist of a highly anisotropic reduced graphene oxide/polyimide (abbreviated as rGO/PI) network and hollow graphene oxide microspheres. The hierarchical nanocomposite foams are ultralight (density of 9.2 mg·cm-3) and exhibit ultralow thermal conductivity of 9 mW·m-1·K-1, which is about a third that of traditional polymer-based insulating materials. Meanwhile, the nanocomposite foams show excellent icephobic performance. Our results show that hierarchical nanocomposite foams have promising applications in aerospace, wearable devices, refrigerators, and liquid nitrogen/oxygen transportation.

Electrically and thermally conductive underwater acoustically absorptive graphene/rubber nanocomposites for multifunctional applications.

Graphene is ideal filler in nanocomposites due to its unique mechanical, electrical and thermal properties. However, it is challenging to uniformly distribute the large fraction of graphene fillers into a polymer matrix because graphene is not easily functionalized. We report a novel method to introduce a large fraction of graphene into a styrene-butadiene rubber (SBR) matrix. The obtained graphene/rubber nanocomposites were mechanically enhanced, acoustically absorptive under water, and electrically and thermally conductive. The Young's modulus of the nanocomposites was enhanced by over 30 times over that for rubber. The electrical conductivity of nanocomposites was ≤219 S m-1 with 15% volume fraction of graphene content, and exhibited remarkable electromagnetic shielding efficiency of 45 dB at 8-12 GHz. The thermal conductivity of the nanocomposites was ≤2.922 W m-1 k-1, which was superior to the values of thermally conductive silicone rubber thermal interface materials. Moreover, the nanocomposites exhibited excellent underwater sound absorption (average absorption coefficient >0.8 at 6-30 kHz). Notably, the absorption performance of graphene/SBR nanocomposites increased with increasing water pressure. These multifunctional graphene/SBR nanocomposites have promising applications in electronics, thermal management and marine engineering.

Stiff, Thermally Stable and Highly Anisotropic Wood-Derived Carbon Composite Monoliths for Electromagnetic Interference Shielding.

Electromagnetic interference (EMI) shielding materials for electronic devices in aviation and aerospace not only need lightweight and high shielding effectiveness, but also should withstand harsh environments. Traditional EMI shielding materials often show heavy weight, poor thermal stability, short lifetime, poor tolerance to chemicals, and are hard-to-manufacture. Searching for high-efficiency EMI shielding materials overcoming the above weaknesses is still a great challenge. Herein, inspired by the unique structure of natural wood, lightweight and highly anisotropic wood-derived carbon composite EMI shielding materials have been prepared which possess not only high EMI shielding performance and mechanical stable characteristics, but also possess thermally stable properties, outperforming those metals, conductive polymers, and their composites. The newly developed low-cost materials are promising for specific applications in aerospace electronic devices, especially regarding extreme temperatures.

Shape-memory polymer nanocomposites with a 3D conductive network for bidirectional actuation and locomotion application.

Electrical stimulation of shape-memory polymers (SMPs) has many advantages over thermal methods; creating an efficient conductive path through the bulk polymers is essential for developing high performance electroactive systems. Here, we show that a three-dimensional (3D) porous carbon nanotube sponge can serve as a built-in integral conductive network to provide internal, homogeneous, in situ Joule heating for shape-memory polymers, thus significantly improving the mechanical and thermal behavior of SMPs. As a result, the 3D nanocomposites show a fast response and produce large exerting forces (with a maximum flexural stress of 14.6 MPa) during shape recovery. We further studied the construction of a double-layer composite structure for bidirectional actuation, in which the shape change is dominated by the temperature-dependent exerting force from the top and bottom layer, alternately. An inchworm-type robot is demonstrated whose locomotion is realized by such bidirectional shape memory. Our large stroke shape-memory nanocomposites have promising applications in many areas including artificial muscles and bionic robots.

Multifunctional Stiff Carbon Foam Derived from Bread.

The creation of stiff yet multifunctional three-dimensional porous carbon architecture at very low cost is still challenging. In this work, lightweight and stiff carbon foam (CF) with adjustable pore structure was prepared by using flour as the basic element via a simple fermentation and carbonization process. The compressive strength of CF exhibits a high value of 3.6 MPa whereas its density is 0.29 g/cm(3) (compressive modulus can be 121 MPa). The electromagnetic interference (EMI) shielding effectiveness measurements (specific EMI shielding effectiveness can be 78.18 dB·cm(3)·g(-1)) indicate that CF can be used as lightweight, effective shielding material. Unlike ordinary foam structure materials, the low thermal conductivity (lowest is 0.06 W/m·K) with high resistance to fire makes CF a good candidate for commercial thermal insulation material. These results demonstrate a promising method to fabricate an economical, robust carbon material for applications in industry as well as topics regarding environmental protection and improvement of energy efficiency.

Lightweight, Superelastic, and Mechanically Flexible Graphene/Polyimide Nanocomposite Foam for Strain Sensor Application.

The creation of superelastic, flexible three-dimensional (3D) graphene-based architectures is still a great challenge due to structure collapse or significant plastic deformation. Herein, we report a facile approach of transforming the mechanically fragile reduced graphene oxide (rGO) aerogel into superflexible 3D architectures by introducing water-soluble polyimide (PI). The rGO/PI nanocomposites are fabricated using strategies of freeze casting and thermal annealing. The resulting monoliths exhibit low density, excellent flexibility, superelasticity with high recovery rate, and extraordinary reversible compressibility. The synergistic effect between rGO and PI endows the elastomer with desirable electrical conductivity, remarkable compression sensitivity, and excellent durable stability. The rGO/PI nanocomposites show potential applications in multifunctional strain sensors under the deformations of compression, bending, stretching, and torsion.