Optimization of Cost-Effective and Reproducible Flexible Humidity Sensors Based on Metal-Organic Frameworks.

In this letter, we present the extension of a previous work on a cost-effective method for fabricating highly sensitive humidity sensors on flexible substrates with a reversible response, allowing precise monitoring of the humidity threshold. In that work we demonstrated the use of three-dimensional metal-organic framework (MOF) film deposition based on the perylene-3,4,9,10-tetracarboxylate linker, potassium as metallic center and the interspacing of silver interdigitated electrodes (IDEs) as humidity sensors. In this work, we study one of the most important issues in efficient and reproducible mass production, which is to optimize the most important processes' parameters in their fabrication, such as controlling the thickness of the sensor's layers. We demonstrate this method not only allows for the creation of humidity sensors, but it also is possible to change the humidity value that changes the actuator state.

Printed and Flexible Microheaters Based on Carbon Nanotubes.

This work demonstrates a cost-effective manufacturing method of flexible and fully printed microheaters, using carbon nanotubes (CNTs) as the heating element. Two different structures with different number of CNT layers have been characterized in detail. The benchmarking has been carried out in terms of maximum operating temperature, as well as nominal resistance and input power for different applied voltages. Their performances have been compared with previous reports for similar devices, fabricated with other technologies. The results have shown that the heaters presented can achieve high temperatures in a small area at lower voltages and lower input power. In particular, the fully printed heaters fabricated on a flexible substrate covering an area of 3.2 mm2 and operating at 9.5 V exhibit a maximum temperature point above 70 °C with a power consumption below 200 mW. Therefore, we have demonstrated that this technology paves the way for a cost-effective large-scale fabrication of flexible microheaters aimed to be integrated in flexible sensors.

Low-Cost Gas Sensing: Dynamic Self-Compensation of Humidity in CNT-Based Devices.

Solid-state gas sensors are a cost-effective and well-spread alternative to conventional gas sensing, employable in most environments, ranging from homes and offices to harsh industrial scenarios. The emergence of carbon nanotubes (CNTs) as sensing material in solid-state gas sensors paved the way to a new class of devices, which are semitransparent, flexible, and with a remarkably low environmental impact. These devices, however, lack selectivity to other gases and concurring physical phenomena, such as temperature and pressure changes. In this contribution, we show how by measuring the impedance of CNT-based gas sensors at different frequencies, it is possible to evaluate sensitivity coefficient for the immediate compensation of moisture content in the air, while still preserving in the considered ranges of average sensitivities as high as 0.045, 0.112, 7.842 × 10-5, and 0.041 % Z/ppm for ammonia, carbon dioxide, carbon monoxide and ethanol gas, respectively. With this simple approach, it will be possible to develop simple sensor read-out systems, with reduced external electronic, simplifying the route to low-cost and low-power sensor nodes for the internet of things.

Fully Transparent Gas Sensor Based on Carbon Nanotubes.

In this paper, we demonstrate the feasibility of realization of transparent gas sensors based on carbon nanotubes (CNTs). Both sensing layer and electrodes consist of CNTs deposited by spray deposition. The transparent sensor-with a transmittance higher than 60% in both sensing layer and electrodes-is characterized towards NH3 and CO2 and compared with a reference sensor with the same active layer but evaporated Au electrodes. In particular, the sensitivity towards NH3 is virtually identical for both reference and transparent sensors, whereas the transparent device exhibits higher sensitivity to CO2 than the reference electrode. The effect of the spacing among consecutive electrodes is also studied, demonstrating that a wider spacing in fully CNT based sensors results in a higher sensitivity because of the higher sensing resistance, whereas this effect was not observed in gold electrodes, as their resistance can be neglected with respect to the resistance of the CNT sensing layer. Overall, the transparent sensors show performance comparable-if not superior-to the traditionally realized ones, opening the way for seamlessly integrated sensors, which do not compromise on quality.

A Facile and Efficient Protocol for Preparing Residual-Free Single-Walled Carbon Nanotube Films for Stable Sensing Applications.

In this article, we report on an efficient post-treatment protocol for the manufacturing of pristine single-walled carbon nanotube (SWCNT) films. To produce an ink for the deposition, the SWCNTs are dispersed in an aqueous solution with the aid of a carboxymethyl cellulose (CMC) derivative as the dispersing agent. On the basis of this SWCNT-ink, ultra-thin and uniform films are then fabricated by spray-deposition using a commercial and fully automated robot. By means of X-ray photoelectron spectroscopy (XPS), Fourier-transform infrared spectroscopy (FTIR), and scanning electron microscopy (SEM), we show that the CMC matrix covering the CNTs can be fully removed by an immersion treatment in HNO3 followed by thermal annealing at a moderate temperature of 100 °C, in the ambient air. We propose that the presented protocols for the ink preparation and the post-deposition treatments can in future serve as a facile and efficient platform for the fabrication of high-quality and residual-free SWCNT films. The purity of SWCNT films is of particular importance for sensing applications, where residual-induced doping and dedoping processes distort the contributions from the sensing specimen. To study the usability of the presented films for practical applications, gas sensors are fabricated and characterized with the CNT-films as the sensing material, screen printed silver-based films for the interdigitated electrode (IDE) structure, and polyimide as a flexible and robust substrate. The sensors show a high and stable response of 11% to an ammonia (NH3) test gas, at a concentration of 10 ppm.

A Potassium Metal-Organic Framework based on Perylene-3,4,9,10-tetracarboxylate as Sensing Layer for Humidity Actuators.

We have synthesized a novel three-dimensional metal-organic-framework (MOF) based on the perylene-3,4,9,10-tetracarboxylate linker and potassium as metallic centre. We report the formation of this K-based MOF using conventional routes with water as solvent. This material displays intense green photoluminescence at room temperature, and displays an aggregation dependent quenching. Correlation of the optical properties with the crystalline packing was confirmed by DFT calculations. We also demonstrate its potential to build humidity actuators with a reversible and reproducible response, with a change of 5 orders of magnitudes in its impedance at about 40% relative humidity (RH). This 3D-MOF is based on an interesting perylene derivative octadentate ligand, a moiety with interesting fluorescent properties and known component in organic semiconductors. To the best of our knowledge, this is the first time to build such a printed and flexible actuator towards humidity with a reversible response, enabling precise humidity threshold monitoring.

A Handwriting Method for Low-Cost Gas Sensors.

In this study, we report on an automated method based on a handwritten technique for the fabrication of low-cost gas sensors based on carbon nanotube (CNT) networks. Taking advantage of the inherent low-cost, flexible, and uncomplicated characteristics of pen-based techniques and combining them with an automated robotic system allows for high-resolution patterns, high reproducibility, and relatively high throughput considering the limitations of parallel processing. To showcase this, gas sensors capable of sensing NH3, CO2, CO, and ethanol, as well as temperature and relative humidity, are fabricated and characterized displaying competitive performance in relation to previously reported devices. The presented process is compatible with a variety of solutions and inks and, as such, allows for an easy integration into existing printing and coating frameworks with the greatest advantage being the ease of creating prototypes because of the nonstringent material requirements.

Fully Printed Flexible Single-Chip RFID Tag with Light Detection Capabilities.

A printed passive radiofrequency identification (RFID) tag in the ultra-high frequency band for light and temperature monitoring is presented. The whole tag has been manufactured by printing techniques on a flexible substrate. Antenna and interconnects are realized with silver nanoparticles via inkjet printing. A sprayed photodetector performs the light monitoring, whereas temperature measurement comes from an in-built sensor in the silicon RFID chip. One of the advantages of this system is the digital read-out and transmission of the sensors information on the RFID tag that ensures reliability. Furthermore, the use of printing techniques allows large-scale manufacturing and the direct fabrication of the tag on the desired surface. This work proves for the first time the feasibility of the embedment of large-scale organic photodetectors onto inkjet printed RFID tags. Here, we solve the problem of integration of different manufacturing techniques to develop an optimal final sensor system.