Electrotransport Properties of Perfluorinated Cation-Exchange Membranes of Various Thickness.

The present work discusses the influence of the thickness of MF-4SK perfluorinated sulfonic cation-exchange membranes on their electrotransport properties in hydrochloric acid solutions. It is found that diffusion permeability and conductivity are primarily determined with the specific water content of the membranes and increase with their increase. Analysis of the contribution of reverse diffusion through the membrane to the value of the limiting current shows that it can reach 20% for membranes with a thickness of 60 µm. A study of the characteristics of the fuel cell with perfluorinated membranes of different thicknesses shows that the membrane thickness affects both the ohmic resistance of the membrane-electrode assembly and the diffusion limitations of proton transport in polymer electrolytes.

Bilayer Heterogeneous Cation Exchange Membrane with Polyaniline Modified Homogeneous Layer: Preparation and Electrotransport Properties.

A bilayer membrane based on a heterogenous cation exchange membrane with a homogeneous cation exchange layer and a polyaniline on its surface is prepared. The intercalation of polyaniline into the membrane with a homogeneous cation exchange layer is performed by oxidative polymerization of aniline. The influence of the homogeneous cation exchange layer and the polyaniline on the structure, conductivity, diffusion permeability, selectivity, and current-voltage curve of the heterogeneous cation exchange membrane is established. Membrane properties are studied in the HCl, NaCl, and CaCl2 solutions. The homogeneous cation exchange layer has a negligible effect on the transport properties of the initial heterogeneous membrane. The polyaniline synthesis leads to a decrease in the macropore volume in the membrane structure, conductivity, and diffusion permeability. The counterion transport number in the bilayer membrane is significantly reduced in a solution of calcium chloride and practically does not change in sodium chloride and hydrochloric acid. In addition, the asymmetry of the diffusion permeability and shape of current-voltage curve depending on the orientation of the membrane surface to the flux of electrolyte or counterion are found.

Comparative Study of Different Ion-Exchange Membrane Types in Diffusion Dialysis for the Separation of Sulfuric Acid and Nickel Sulfate.

The possibility of using various types of ion-exchange membranes in diffusion dialysis for the separation of sulfuric acid and nickel sulfate has been evaluated. The process of the dialysis separation of a real waste solution from an electroplating facility containing 252.3 g/L of sulfuric acid, 20.9 g/L of nickel ions and small amounts of zinc, iron, copper ions, etc. has been studied. Heterogeneous cation-exchange membrane containing sulfonic groups and heterogeneous anion-exchange membranes with different thicknesses (from 145 µm to 550 µm) and types of fixed groups (four samples with quaternary ammonium base and one sample with secondary and tertiary amines) have been used. The diffusion fluxes of sulfuric acid, nickel sulfate, and the total and osmotic fluxes of the solvent have been determined. The use of a cation-exchange membrane does not allow the separation of the components, since the fluxes of both components are low and comparable in magnitude. The use of anion-exchange membranes makes it possible to efficiently separate sulfuric acid and nickel sulfate. Anion-exchange membranes with quaternary ammonium groups are more effective in the diffusion dialysis process, while the thin membrane turns out to be the most effective.

Hybrid Membrane Technology for Acid Recovery from Wastewater in Coated Steel Wire Production: A Pilot Scale Study.

In the present study, the problem of sulfuric acid recycling from spent copper plating solution was solved using a hybrid membrane technology, including diffusion dialysis and electrodialysis. A real solution from the production of copper-coated steel wire, containing 1.45 mol/L of sulfuric acid, 0.67 mol/L of ferrous sulfate and 0.176 mol/L of copper sulfate, was processed. Diffusion dialysis with anion-exchange membranes was used to separate sulfuric acid and salts of heavy metals. Then, purified dilute sulfuric acid was concentrated by electrodialysis. The energy consumption for sulfuric acid electrodialysis concentration at a current density of 400 A/m2 was 162 W·h/mol, with a current efficiency of 16%. After processing according to the hybrid membrane scheme, the solution contained 1.13 mol/L sulfuric acid, 0.077 mol/L ferrous sulfate and 0.022 mol/L copper sulfate. According to established requirements, the solution of a copper plating bath had to contain from 0.75 to 1.25 M sulfuric acid, 0.16-0.18 M of copper sulfate and ferrous sulfate not more than 0.15 M. The resulting acid solution with a small amount of ferrous sulfate and copper sulfate could be used to prepare a copper plating bath solution.

Profiled Ion-Exchange Membranes for Reverse and Conventional Electrodialysis.

Profiled ion-exchange membranes are promising for improving the parameters of reverse electrodialysis due to the reduction of pumping power and electrical resistance. The smooth commercial heterogeneous cation-exchange MK-40 and anion-exchange MA-41 membranes were chosen as the initial membranes. Profiled membranes with three different types of surface profiles were obtained by hot pressing the initial membranes. The bilayer membranes were made on the basis of single-layer profiled membranes by casting MF-4SK film on the profiled surfaces. The diffusion permeability of all types of single-layer and bilayer profiled membranes was higher than of the initial ones due to the appearance of large defects on their surface during pressing. The conductivity of the profiled membrane was lower in the diluted solution and higher in the concentrated solution than of the initial one for all samples except for the bilayer anion-exchange membrane. The conductivity of that sample was lower than that of the initial anion-exchange MA-41 membrane over the entire range of studied concentrations. The counter-ion transport numbers for all studied membranes were calculated based on the concentration dependences of conductivity and diffusion permeability of the membrane by the microheterogeneous model. The selectivity of single layer and bilayer profiled membranes became lower after their profiling due to the increase of the solution phases of membranes. The asymmetry of the current-voltage curves for all single-layer and bilayer profiled membranes was found. The application of the single layer and bilayer profiled membranes in reverse electrodialysis did not lead to an increase in power density.

Permselectivity of Cation Exchange Membranes Modified by Polyaniline.

This work discusses the applicability of polyaniline-modified cation exchange membranes for the separation of monovalent/divalent cations by electrodialysis. A novel method of membrane modification directly in the electrodialysis unit is used to prepare permselective membranes. Complex characterization of the membranes before and after modification allows revealing the influence of membrane matrix on the modification efficiency. The characterization of the membranes includes determination of the diffusion permeability, specific conductivity and current-voltage curves in HCl, NaCl and CaCl2 solutions, as well as transport-structural parameters of the extended three-wire model. The characterization results are used to predict the influence of the modification on membrane permselectivity. The competitive mass transfer of singly and doubly charged cations in the electrodialysis process is investigated in underlimiting and overlimiting currents. Electrodialysis desalination of a solution containing Na+/Ca2+ or H+/Ca2+ cations shows that the modification leads to an increase in membrane permselectivity to single-charged cations due to the repulsion of Ca2+ ions from the positively charged membrane surface. The permselectivity of the polyaniline-modified perfluorinated membrane to H+ in the mixture of H+/Ca2+ cations is observed in all current regimes.

Modeling Asymmetry of a Current-Voltage Curve of a Novel MF-4SC/PTMSP Bilayer Membrane.

A novel bilayer cation-exchange membrane-consisting of a thick layer of a pristine perfluorinated membrane MF-4SC (Russian equivalent of Nafion®-117) and a thinner layer (1 µm) of the membrane, on a base of glassy polymer of internal microporosity poly(1-trimethylsilyl-1-propyne) (PTMSP)-was prepared and characterized. Using the physicochemical characteristics of one-layer membranes MF-4SC and PTMSP in 0.05 M HCl and NaCl solutions, the asymmetric current-voltage curves (CVC) of the bilayer composite were described with good accuracy up to the overlimiting regime, based on the "fine-porous membrane" model. The MF-4SC/PTMSP bilayer composite has a significant asymmetry of CVC that is promising for using it in electromembrane devices, such as membrane detectors, sensors, and diodes.

Influence of Surface Modification of MK-40 Membrane with Polyaniline on Scale Formation under Electrodialysis.

A comprehensive study of the polyaniline influence on mineral scaling on the surface of the heterogeneous MK-40 sulfocationite membrane under electrodialysis has been conducted. Current-voltage curves and chronopotentiograms have been obtained and analyzed for the pristine MK-40 membrane and the MK-40 membrane which is surface-modified by polyaniline. The study of the electrochemical behavior of membranes has been accompanied by the simultaneous control of the pH of the solution outcoming from the desalination compartment. The mixture of Na2CO3, KCl, CaCl2, and MgCl2 is used as a model salt solution. Two limiting states are observed on the current-voltage curve of the surface-modified membrane. There is the first pseudo-limiting state in the range of small values of the potential drop. The second limiting current is comparable with that of the limiting current for the pristine membrane. It is shown that chronopotentiometry cannot be used as a self-sufficient method for membrane scaling identification on the surface-modified membrane at high currents. A mineral scale on the surfaces of the studied membranes has been found by scanning electron microscopy. The amount of precipitate is higher in the case of the surface-modified membrane compared with the pristine one.