Performance of Impregnated Paper Decorated Blockboard Manufactured Using HDF as Equilibrium Layer.

In order to further improve the performance of impregnated paper decorated blockboard (ecological board), high-density fiberboard (HDF) was selected as the equilibrium layer to replace the commonly used poplar veneer. Results showed that the performance of HDF ecological board can be comparable to that of poplar veneer ecological board. It had good appearance quality, and its surface scratch resistance, surface wear resistance, water resistance and mechanical properties met the requirements of National Standard GB/T 34722-2017. The surface cracking resistance of the ecological board prepared with HDF as the equilibrium layer reached the highest level (grade 5), far better than that of the poplar veneer ecological board. This was because HDF was a relatively homogeneous material, and its dry shrinkage in both the transverse direction and along the grain direction was much lower than that of the poplar veneer. This characteristic of HDF made it possible to improve the dimensional stability and bending resistance of blockboard substrates under dry and hot conditions. The formaldehyde emission of the HDF ecological board was higher than that of the poplar veneer ecological board, but it met the formaldehyde emission requirements of indoor materials according to GB 18580-2001.

Investigation of the Flame-Retardant and Mechanical Properties of Bamboo Fiber-Reinforced Polypropylene Composites with Melamine Pyrophosphate and Aluminum Hypophosphite Addition.

To improve the flame-retardant performance of bamboo fiber (BF) reinforced polypropylene (PP) composites, melamine pyrophosphate (MPP) and aluminum hypophosphite (AP) at a constant mass ratio of 2:1 were added. The influence of the MPP/AP mass fraction on the mechanical and flame-retardant properties of the BF reinforced PP composites were evaluated by mechanical testing, limiting oxygen index (LOI) and cone calorimetry. Mechanical tests demonstrate that tensile properties of BF/PP decreased with the increase of MPP/AP mass fraction, while flexural properties of composites exhibited very different tendencies. Both flexural strength and modulus increased slightly with the addition of MPP/AP at first, and then decreased significantly after a relatively high content of MPP/AP was loaded. This was due to the poor interfacial compatibility between PP and MPP/AP. The flame retardancy of BF/PP composites has been greatly improved. When 30% MPP/AP was loaded into the composites, the LOI increased to 27.2%, which was 42.4% higher than that of the composite without flame retardant addition. Cone calorimetry results indicated that MPP/AP worked in both gas and condensed phases during the combustion process. Peak heat release rate, total smoke production and mass loss of the composites were significantly reduced because of the addition of MPP/AP.