Gravity packaging final waste recovery based on gravity separation and chemical imaging control.

Plastic polymers are characterized by a high calorific value. Post-consumer plastic waste can be thus considered, in many cases, as a typical secondary solid fuels according to the European Commission directive on End of Waste (EoW). In Europe the practice of incineration is considered one of the solutions for waste disposal waste, for energy recovery and, as a consequence, for the reduction of waste sent to landfill. A full characterization of these products represents the first step to profitably and correctly utilize them. Several techniques have been investigated in this paper in order to separate and characterize post-consumer plastic packaging waste fulfilling the previous goals, that is: gravity separation (i.e. Reflux Classifier), FT-IR spectroscopy, NIR HyperSpectralImaging (HSI) based techniques and calorimetric test. The study demonstrated as the proposed separation technique and the HyperSpectral NIR Imaging approach allow to separate and recognize the different polymers (i.e. PolyVinyl Chloride (PVC), PolyStyrene (PS), PolyEthylene (PE), PoliEtilene Tereftalato (PET), PolyPropylene (PP)) in order to maximize the removal of the PVC fraction from plastic waste and to perform the full quality control of the resulting products, can be profitably utilized to set up analytical/control strategies finalized to obtain a low content of PVC in the final Solid Recovered Fuel (SRF), thus enhancing SRF quality, increasing its value and reducing the "final waste".

Upgrading of PVC rich wastes by magnetic density separation and hyperspectral imaging quality control.

Polyvinylchloride (PVC) is one of the most produced polymers in Europe, with a share of 11% in terms of mass (8 milliontons) of total polymer consumption, but in 2010 only 5% of the total PVC production came from recycled materials, where other polymer recycling achieves a level of 15% on average. In order to find an innovative process to extract PVC from window frames waste, a combination of two innovative technologies was tested: magnetic density separation (MDS) and hyperspectral imaging (HSI). By its nature, MDS is a flexible high precision density separation technology that is applicable to any mixture of polymers and contaminants with non-overlapping densities. As PVC has a very distinctive high density, this technology was tested to obtain high-grade PVC pre-concentrates from window frame waste. HSI was used to perform a quality control of the products obtained by MDS showing that PVC was clearly discriminated from unwanted rubber particles of different colors. The results showed that the combined application of MDS and HSI techniques allowed to separate and to check the purity of PVC from window frame waste.

An innovative recycling process to obtain pure polyethylene and polypropylene from household waste.

An innovative recycling process, based on magnetic density separation (MDS) and hyperspectral imaging (HSI), to obtain high quality polypropylene and polyethylene as secondary raw materials, is presented. More in details, MDS was applied to two different polyolefin mixtures coming from household waste. The quality of the two separated PP and PE streams, in terms of purity, was evaluated by a classification procedure based on HSI working in the near infrared range (1000-1700 nm). The classification model was built using known PE and PP samples as training set. The results obtained by HSI were compared with those obtained by classical density analysis carried in laboratory on the same polymers. The results obtained by MDS and the quality assessment of the plastic products by HSI showed that the combined action of these two technologies is a valid solution that can be implemented at industrial level.