Effects of waste glass and waste foundry sand additions on reclaimed tiles containing sewage sludge ash.

Applying sewage sludge ash (SSA) to produce reclaimed tiles is a promising recycling technology in resolving the increasing sludge wastes from wastewater treatment. However, performance of such reclaimed tiles is inferior to that of original ceramic tiles. Many researchers have therefore tried adding various industrial by-products to improve reclaimed tile properties. In this study, multiple materials including waste glass and waste foundry sand (WFS) were added in an attempt to improve physical and mechanical properties of reclaimed tiles with SSA. Samples with various combinations of clay, WFS, waste glass and SSA were made with three kiln temperatures of 1000°C, 1050°C, and 1100°C. A series of tests on the samples were next conducted. Test results showed that waste glass had positive effects on bending strength, water absorption and weight loss on ignition, while WFS contributed the most in reducing shrinkage, but could decrease the tile bending strength when large amount was added at a high kiln temperature. This study suggested that a combination of WFS from 10% to 15%, waste glass from 15% to 20%, SSA at 10% at a kiln temperature between 1000°C and 1050°C could result in quality reclaimed tiles with a balanced performance.

Improving the properties of geopolymer containing oil-contaminated clay, metakaolin, and blast furnace slag by applying nano-SiO2.

In this study, geopolymer specimens based on calcined oil-contaminated clays (OCCs), metakaolin replacements of OCCs, and blast furnace slag were manufactured by the addition of nano-SiO2 to improve their properties. The effects of adding 0, 1, 2, or 3% nano-SiO2 on the properties and microstructures of the geopolymer specimens were determined using compressive strength tests, flow tests, setting time tests, scanning electron microscopy (SEM), and silicon nuclear magnetic resonance spectroscopy (Si-NMR). The results showed that the setting time and flowability of the geopolymer specimens decreased and the compressive strength increased as the amount of nano-SiO2 increased. These results were supported by the SEM and Si-NMR assays. This study suggests that the addition of nano-SiO2 was beneficial and improved the properties of the geopolymer specimens containing calcined OCC.

Acid-Alkali Resistance of New Reclaimed Tiles Containing Sewage Sludge Ash and Waste Glass.

In this study, properties of newly developed reclaimed tiles in a harmful environment were investigated. A portion of clay used to manufacture tiles was replaced with sewage sludge ash (SSA) and waste glass to produce the new reclaimed tiles. To investigate the effects of SSA and waste glass on the properties of the tiles, different specimens were blended and placed in acid-alkali solutions. The reclaimed tile specimens were manufactured by clay, 10% SSA, and five different mixes of waste glass replacement, namely, 0%, 10%, 20%, 40%, and 60%. These specimens were calcined at 1000 °C and subsequently underwent a series of tests, including TGA/DTA (thermogravimetric analysis/differential thermal analysis), SEM (scanning electron microscopy), XRD (X-ray diffraction), bending strength, weight loss, and porosity. Test results show that shortcomings associated with the introduction of the sludge ash were improved by the admixture of waste glass, especially in the aspects of shrinkage and bending strength. The study showed that the new reclaimed tiles performed relatively well in acid-alkali resistance tests but appeared to have better alkali resistance than acid resistance. It was also found that the optimal mix of such reclaimed tiles was 10% SSA, 10% waste glass, and 80% clay.

Micro-observations of different types of nano-Al2O3on the hydration of cement paste with sludge ash replacement.

In recent years, sewer systems and wastewater treatment plants have become important in developing countries. Consequently, the amount of sewage sludge produced by these countries has been gradually increasing, and determining how to properly recycle this sludge is becoming an important topic for researchers. In this study, to expand the recyclability of sewage sludge ash (SSA) in engineering applications, two types of nano-aluminium oxides (Al2O3), MC2A and MC2R, were added to SSA/cement paste and mortar specimens. The MC2R type (γ phase) had a smaller particle size and larger specific surface area than the MC2A type (α phase). The results indicate that the addition of nano-Al2O3to SSA/cement paste can effectively improve the hydration products of the paste. Moreover, the amount of hydration products increased as the amount of nano-Al2O3added to the SSA/cement paste increased. The test results indicate that MC2A nano-Al2O3can more uniformly distribute in the paste body and improve the hydration of cement than MC2R nano-Al2O3. Thus, more calcium-silicate-hydrate (C-S-H) gel and calcium aluminate hydrate (C-A-H) salts were produced, and the strength of the specimens was improved. This study suggests that MC2A nano-Al2O3is preferable to MC2R nano- Al2O3for SSA/cement specimen applications.

The effects of different types of nano-silicon dioxide additives on the properties of sludge ash mortar.

To improve the drawbacks caused by the sludge ash replacement in mortar, the previous studies have shown that the early strength and durability of sludge ash/cement mortar are improved by adding nano-silicon dioxide (nano-SiO2) to mortar. In this article, three types of nano-SiO2--SS, HS, and SP (manufacturer code names)--were applied to sludge ash/cement mixture to make paste or mortar specimens. The object is to further extend the recycle of the sludge ash by determining the better type of nano-SiO2 additive to improve properties of sludge ash/ cement paste or mortar. The cement was replaced by 0, 10, 20, and 30% of sludge ash, and 0 and 2% of nano-SiO2 additives were added to the sludge ash paste or mortar specimens. Tests such as setting time, compressive strength, scanning electron microscopy, X-ray diffraction, nuclear magnetic resonance, and thermogravimetric analysis/differential thermal analysis were performed in this study. Test results show that nano-SiO2 additives can not only effectively increase the hydration product (calcium silicate hydrate [C-S-H] gel), but also make the crystal structure denser. Among the three types of nano-SiO2 additive, the SS type can best improve the properties of sludge ash/cement paste or mortar, followed by the SP and HS types.

A comparison between sludge ash and fly ash on the improvement in soft soil.

In this study, the strength of soft cohesive subgrade soil was improved by applying sewage sludge ash as a soil stabilizer. Test results obtained were compared with earlier tests conducted on soil samples treated with fly ash. Five different proportions of sludge ash and fly ash were mixed with soft cohesive soil, and tests such as pH value, compaction, California bearing ratio, unconfined compressive strength (UCS), and triaxial compression were performed to understand soil strength improvement because of the addition of both ashes. Results indicate that pH values increase with extending curing age for soil with sludge ash added. The UCS of sludge ash/soil were 1.4-2 times better than untreated soil. However, compressive strength of sludge ash/soil was 20-30 kPa less than fly ash/soil. The bearing capacities for both fly ash/soil and sludge ash/soil were five to six times and four times, respectively, higher than the original capacity. Moreover, the cohesive parameter of shear strength rose with increased amounts of either ash added. Friction angle, however, decreased with increased amounts of either ash. Consequently, results show that sewage sludge ash can potentially replace fly ash in the improvement of the soft cohesive soil.

Sludge ash/hydrated lime on the geotechnical properties of soft soil.

In this study, an effort to improve the properties and strength of soil, sewage sludge ash (SSA) and hydrated lime are applied to stabilize soft cohesive subgrade soil. Five different ratios (in weight percentage), 0%, 2%, 4%, 8%, and 16%, of sludge ash/hydrated lime are proposed for mixture with cohesive soil. Then, the effects of the different proportions of SSA/hydrated lime on soft cohesive soil are studied. Test results indicate that the unconfined compressive strength of specimens with additives was raised from three to seven times better than that of the untreated soil, and swelling behaviors were also effectively reduced for those specimens. Results of triaxial compression test indicate that the shear strength parameter, c, rose with an increased amount of additives and improved from 30 to 50-70kPa. On the whole, SSA/hydrated lime could particularly improve the geotechnical properties of cohesive subgrade soil.

Glazed tiles manufactured from incinerated sewage sludge ash and clay.

Sewage sludge incineration is applied extensively in highly populated cities as a final sludge treatment. In this study, incinerated ash was utilized as an additive to clay to manufacture glaze tiles. Four different amounts of ash (0, 15, 30, and 45%) were added, and five glaze concentrations (0.03, 0.06, 0.1, 0.15, and 0.2 g/cm2) were applied on the surface of biscuit tiles to study the effects of ash additive and glaze concentration on properties of fired samples. Sewage sludge was dehydrated and incinerated into ash at 800 degrees C. Subsequently, tile specimens were manufactured and fired at 800 degrees C to make biscuit tiles. Fritted glazes and iron oxide were used as the fundamental glaze and colorant, respectively. Finally, glaze was applied on the surface of biscuit tiles and then fired at 1050 degrees C to sinter them into glazed tile specimens. Tests were performed to analyze properties, including water absorption, firing shrinkage, weight loss on ignition, abrasion resistance, bending resistance, acid-alkali resistance, and aging resistance on specimens of glaze tile. To further understand more about the microstructural behavior of glazed tile specimens, analysis of energy dispersive spectrometer, scanning electron microscopy, and X-ray were carried out in this study.