The Irradiation Effects in Ferritic, Ferritic-Martensitic and Austenitic Oxide Dispersion Strengthened Alloys: A Review.

High-performance structural materials (HPSMs) are needed for the successful and safe design of fission and fusion reactors. Their operation is associated with unprecedented fluxes of high-energy neutrons and thermomechanical loadings. In fission reactors, HPSMs are used, e.g., for fuel claddings, core internal structural components and reactor pressure vessels. Even stronger requirements are expected for fourth-generation supercritical water fission reactors, with a particular focus on the HPSM's corrosion resistance. The first wall and blanket structural materials in fusion reactors are subjected not only to high energy neutron irradiation, but also to strong mechanical, heat and electromagnetic loadings. This paper presents a historical and state-of-the-art summary focused on the properties and application potential of irradiation-resistant alloys predominantly strengthened by an oxide dispersion. These alloys are categorized according to their matrix as ferritic, ferritic-martensitic and austenitic. Low void swelling, high-temperature He embrittlement, thermal and irradiation hardening and creep are typical phenomena most usually studied in ferritic and ferritic martensitic oxide dispersion strengthened (ODS) alloys. In contrast, austenitic ODS alloys exhibit an increased corrosion and oxidation resistance and a higher creep resistance at elevated temperatures. This is why the advantages and drawbacks of each matrix-type ODS are discussed in this paper.

Interfaces between Cranial Bone and AISI 304 Steel after Long-Term Implantation: A Case Study of Cranial Screws.

Interfaces between AISI 304 stainless steel screws and cranial bone were investigated after long-term implantation lasting for 42 years. Samples containing the interface regions were analyzed using state-of-the-art analytical techniques including secondary ion mass, Fourier-transform infrared, Raman, and X-ray photoelectron spectroscopies. Local samples for scanning transmission electron microscopy were cut from the interface regions using the focused ion beam technique. A chemical composition across the interface was recorded in length scales covering micrometric and nanometric resolutions and relevant differences were found between peri-implant and the distant cranial bone, indicating generally younger bone tissue in the peri-implant area. Furthermore, the energy dispersive spectroscopy revealed an 80 nm thick steel surface layer enriched by oxygen suggesting that the AISI 304 material undergoes a corrosion attack. The attack is associated with transport of metallic ions, namely, ferrous and ferric iron, into the bone layer adjacent to the implant. The results comply with an anticipated interplay between released iron ions and osteoclast proliferation. The interplay gives rise to an autocatalytic process in which the iron ions stimulate the osteoclast activity while a formation of fresh bone resorption sites boosts the corrosion process through interactions between acidic osteoclast extracellular compartments and the implant surface. The autocatalytic process thus may account for an accelerated turnover of the peri-implant bone.

The Optimization of Mechanical Alloying Conditions of Powder for the Preparation of a Fe-10Al-4Cr-4Y2O3 ODS Nanocomposite.

Mechanical alloying (MA) of powders represents the first processing step in the production of oxide dispersion-strengthened (ODS) alloys. MA is a time and energy-consuming process also in the production of Fe-10Al-4Cr-4Y2O3 creep and oxidation-resistant ODS nanocomposite, denoted as the FeAlOY, and it deserves to be optimized. MA is performed at two different temperatures at different times. The powder after MA, as well as the microstructure and high-temperature strength of the final FeAlOY, are characterized and the optimal MA conditions are evaluated. The obtained results show that the size distribution of the powder particles, as well as the dissolution and homogenization of the Y2O3, becomes saturated quite soon, while the homogenization of the metallic components, such as Al and Cr, takes significantly more time. The high-temperature tensile tests and grain microstructures of the secondary recrystallized FeAlOY, however, indicate that the homogenization of the metallic components during MA does not influence the quality of the FeAlOY, as the matrix of the FeAlOY is sufficiently homogenized during recrystallization. Thus, the conditions of MA correspond to sufficient dissolution and homogenization of Y2O3 and can be considered the optimal ones.

Substantial Improvement of High Temperature Strength of New-Generation Nano-Oxide-Strengthened Alloys by Addition of Metallic Yttrium.

Oxide-dispersion-strengthened (ODS) Fe-Al-Y2O3-based alloys (denoted as FeAlOY) containing 5 vol. % of nano-oxides have a potential to become top oxidation and creep-resistant alloys for applications at temperatures of 1100-1300 °C. Oxide dispersoids cause nearly perfect strengthening of grains; thus, grain boundaries with limited cohesive strength become the weak link in FeAlOY in this temperature range. One of the possibilities for significantly improving the strength of FeAlOY is alloying with appropriate elements and increasing the cohesive strength of grain boundaries. Nearly 20 metallic elements have been tested with the aim to increase cohesive strength in the frame of preliminary tests. A positive influence is revealed for Al, Cr, and Y, whereby the influence of Y is enormous (addition of 1% of metallic Y increases strength by a factor of 2), as it is presented in this paper.

Influence of Hot Consolidation Conditions and Cr-Alloying on Microstructure and Creep in New-Generation ODS Alloy at 1100 °C.

The coarse-grained new-generation Fe-Al-Y2O3-based oxide dispersion strengthened (ODS) alloys contain 5 vol.% homogeneously dispersed yttria nano-precipitates and exhibit very promising creep and oxidation resistance above 1000 °C. The alloy is prepared by the consolidation of mechanically alloyed powders via hot rolling followed by secondary recrystallization. The paper presents a systematic study of influence of rolling temperature on final microstructure and creep at 1100 °C for two grades (Fe-10Al-4Y2O3 and Fe-9Al-14Cr-4Y2O3 in wt%) of new-generation ODS alloys. The hot rolling temperatures exhibit a rather wide processing window and the influence of Cr-alloying on creep properties is evaluated as only slightly positive.

Fundamental Improvement of Creep Resistance of New-Generation Nano-Oxide Strengthened Alloys via Hot Rotary Swaging Consolidation.

New-generation oxide dispersion-strengthened (ODS) alloys with a high volume fraction of nano-oxides of 5% are intended to become the leading creep- and oxidation-resistant alloys for applications at 1100-1300 °C. Hot consolidation of mechanically alloyed powders by intensive plastic deformation followed by heat treatment of the alloys are the key aspects for achieving top creep properties, typically ensured by a coarse-grained microstructure strengthened with homogeneously dispersed, very stable yttrium nano-oxides. The rotary swaging method proves to be favourable for hot consolidation of the new-generation ODS alloy presented. Compared to specimens consolidated by hot rolling, consolidation by hot rotary swaging predetermines the formation of coarse grains with a very high aspect ratio during subsequent secondary recrystallization. Such a grain morphology increases the creep strength of the new-generation ODS alloy considerably.