Tailoring vapor film beneath a Leidenfrost drop.

For a drop on a very hot solid surface, a vapor film will form beneath the drop, which has been discovered by Leidenfrost in 1756. The vapor escaping from the Leidenfrost film causes uncontrollable flows, and actuates the drop to move around. Recently, although numerous strategies have been used to regulate the Leidenfrost vapor, the understanding of surface chemistry for modulating the phase-change vapor dynamics remains incomplete. Here, we report how to rectify vapor by "cutting" the Leidenfrost film using chemically heterogeneous surfaces. We demonstrate that the segmented film cut by a Z-shaped pattern can spin a drop, since the superhydrophilic region directly contacts the drop and vaporizes the water, while a vapor film is formed on the superhydrophobic surrounding to jet vapor and reduce heat transfer. Furthermore, we reveal the general principle between the pattern symmetry design and the drop dynamics. This finding provides new insights into the Leidenfrost dynamics modulation, and opens a promising avenue for vapor-driven miniature devices.

On explosive boiling of a multicomponent Leidenfrost drop.

The gasification of multicomponent fuel drops is relevant in various energy-related technologies. An interesting phenomenon associated with this process is the self-induced explosion of the drop, producing a multitude of smaller secondary droplets, which promotes overall fuel atomization and, consequently, improves the combustion efficiency and reduces emissions of liquid-fueled engines. Here, we study a unique explosive gasification process of a tricomponent droplet consisting of water, ethanol, and oil ("ouzo"), by high-speed monitoring of the entire gasification event taking place in the well-controlled, levitated Leidenfrost state over a superheated plate. It is observed that the preferential evaporation of the most volatile component, ethanol, triggers nucleation of the oil microdroplets/nanodroplets in the remaining drop, which, consequently, becomes an opaque oil-in-water microemulsion. The tiny oil droplets subsequently coalesce into a large one, which, in turn, wraps around the remnant water. Because of the encapsulating oil layer, the droplet can no longer produce enough vapor for its levitation, and, thus, falls and contacts the superheated surface. The direct thermal contact leads to vapor bubble formation inside the drop and consequently drop explosion in the final stage.

Final fate of a Leidenfrost droplet: Explosion or takeoff.

When a liquid droplet is placed on a very hot solid, it levitates on its own vapor layer, a phenomenon called the Leidenfrost effect. Although the mechanisms governing the droplet's levitation have been explored, not much is known about the fate of the Leidenfrost droplet. Here we report on the final stages of evaporation of Leidenfrost droplets. While initially small droplets tend to take off, unexpectedly, the initially large ones explode with a crack sound. We interpret these in the context of unavoidable droplet contaminants, which accumulate at the droplet-air interface, resulting in reduced evaporation rate, and contact with the substrate. We validate this hypothesis by introducing controlled amounts of microparticles and reveal a universal 1/3-scaling law for the dimensionless explosion radius versus contaminant fraction. Our findings open up new opportunities for controlling the duration and rate of Leidenfrost heat transfer and propulsion by tuning the droplet's size and contamination.