Note: Inhibiting bottleneck corrosion in electrical calcium tests for ultra-barrier measurements.

A major failure mechanism is identified in electrical calcium corrosion tests for quality assessment of high-end application moisture barriers. Accelerated calcium corrosion is found at the calcium/electrode junction, leading to an electrical bottleneck. This causes test failure not related to overall calcium loss. The likely cause is a difference in electrochemical potential between the aluminum electrodes and the calcium sensor, resulting in a corrosion element. As a solution, a thin, full-area copper layer is introduced below the calcium, shifting the corrosion element to the calcium/copper junction and inhibiting bottleneck degradation. Using the copper layer improves the level of sensitivity for the water vapor transmission rate (WVTR) by over one order of magnitude. Thin-film encapsulated samples with 20 nm of atomic layer deposited alumina barriers this way exhibit WVTRs of 6 × 10(-5) g(H2O)/m(2)/d at 38 °C, 90% relative humidity.

Note: influence of calcium corrosion on the performance of an adjacent permeation barrier.

Organic devices have to be protected with a permeation barrier against ambient moisture since their performance is strongly reduced by contact with water. The corrosion of calcium is widely used to evaluate such permeation barriers. However, design details of the calcium corrosion test may have severe consequences for the validity and precision of the measurement results. In this work, we present such a measurement distortion caused by the direct contact between calcium and the inorganic permeation barrier. Fortunately, even a 20 nm thin interlayer of a soft material (i.e., C60) sandwiched between calcium and the barrier reestablishes the validity of the measurement. In addition, we present our latest and improved electrical calcium test layout used for this investigation.

Quantitative allocation of Bragg scattering effects in highly efficient OLEDs fabricated on periodically corrugated substrates.

Bragg scattering effects in bottom-emitting organic light-emitting diodes (OLEDs) grown on corrugated aluminum-doped zinc oxide electrodes are analyzed. Periodic corrugation is introduced by structuring the oxide electrode via UV laser ablation, a process that enables flexible adjustment of the period and height of corrugation. We demonstrate that fabrication of stable and electrically efficient OLEDs on these rough substrates is feasible. Sharp spectral features are superimposed onto the broad emission spectra of the OLEDs, providing clear evidence for Bragg scattering of light from guided modes into the air cone. Theoretical analysis based on an emissive dipole model and conservation of momentum considerations allows a quantitative description of scattering and the associated dispersion relations.

The influence of laterally inhomogeneous corrosion on electrical and optical calcium moisture barrier characterization.

The reaction of calcium thin films with water - monitored optically or electrically - is widely used for evaluating ultrahigh barrier foils for the encapsulation of organic electronic devices. We studied the common optical and the electrical method and compared them with in situ atomic force microscope topography scans. All three methods were applied at the same sample in parallel in a typical test design containing a gas volume for water distribution next to the calcium layer of 60 and 1000 nm thickness, respectively. The common assumption for the interpretation of such measurement data is laterally homogeneous calcium consumption of the layer from top to bottom. In contrast, we observed a significant ratio of laterally inhomogeneous corrosion of the calcium on the micro-scale for both thicknesses. Some areas were strongly or completely corroded through the whole layer while others exhibited less or no corrosion. Furthermore, those corroded spots grew in lateral direction. As a consequence of lateral inhomogeneous calcium corrosion the electrical calcium measurement method underestimates the amount of calcium left; according to our results this does not affect the water vapor transmission rate (WVTR). Optical data evaluated by Lambert-Beer law underestimate the amount of calcium left as well and also underestimate the WVTR. If the data are evaluated, using a linear relationship between transmission and amount of calcium left, the both values are more precise. The scope of this study is to call attention to the existence of lateral inhomogeneity in calcium corrosion and its impact on the calcium permeation measurements. While more investigations would be needed to quantify the effect of this inhomogeneity on the electrical and optical method in general, the discussion sheds light on the way, calcium test data are influenced by lateral inhomogeneous calcium corrosion. Our observations highlight the need for careful interpretation of calcium test results, but also demonstrate its capabilities for precise ultrahigh barrier measurements.

Electrical calcium test for moisture barrier evaluation for organic devices.

We discuss the electrical calcium test--a method to measure very small rates of water vapor permeation through barrier films with high throughput. The sensitivity range for our design is found to be 10(-5) to 15 g/(m(2) d). Moreover, a closer look at the importance of electrodes series resistance is taken: We show that permeation rates are underestimated if it is neglected. Taking this series resistance and Fickian diffusion into account not only the steady, but also the transient state of the permeation curve can be fitted. Using this approach, permeation barriers with different permeabilities are evaluated leading to water vapor transmission rates well comparable to coulometric measurements. The calcium layer morphology is investigated by atomic force microscopy measurements indicating microscopical inhomogeneities during degradation. Variations of electrode material and calcium layer thickness are carried out to examine their influence on the measured permeation. Additionally, optical and electrical calcium tests are compared. Small differences in the time dependence are observed and discussed.

A new phase of the c(4 x 2) superstructure of alkanethiols grown by vapor phase deposition on gold.

A self-assembled monolayer of dodecanethiol is grown onto (111) oriented gold by vacuum phase deposition and studied by ultrahigh vacuum scanning tunneling microscopy (STM). The films consist of domains that exhibit the c(4 x 2) over-structure of the hexagonal (square root of 3 x square root of 3)R30 of alkanethiols on gold. The domain size is only limited by the terrace size of the underlying gold. By higher resolution scans a new phase of the c(4 x 2) structure consisting of four inequivalent molecules that display different heights in the STM images is discovered.