Localized corrosion in selective laser melted SS316L in CO2 and H2S brines at elevated temperatures.

In this work, the passivation and localized corrosion of selective laser melted (SLM) stainless steel 316 L when exposed to high pressures of CO2 with the presence of H2S and Cl- at 25 °C and 125 °C were studied. Depletion of Cr/Mo was observed at the cell interiors and melt-pool boundaries (MPBs) compared to the cell boundaries. Volta potential differences obtained from scanning Kelvin probe force microscopy (SKPFM) showed that the MPBs were 8-20 mV lower than the matrix, while the cell interiors were 20-50 mV lower than the cell boundaries. Electrochemical impedance spectroscopy (EIS) and Mott-Schottky tests indicated a more defective passive film at 125 °C, and X-ray photoelectron spectroscopy (XPS) confirmed the formation of a less protective film with an increased S/O ratio at 125 °C than 25 °C. Initiation of localized corrosion was observed at the MPBs and pits formed after a week of immersion were wider by an order of magnitude at 125 °C than 25 °C, with evidence of cell-interior dissolution. While passivity was observed even at elevated temperatures, local chemical heterogeneities compromised the stability of the film and contributed to localized corrosion in SLM SS316L.

Adsorption and Surface Analysis of Sodium Phosphate Corrosion Inhibitor on Carbon Steel in Simulated Concrete Pore Solution.

Corrosion of steel-reinforced concrete exposed to marine environments could lead to structural catastrophic failure in service. Hence, the construction industry is seeking novel corrosion preventive methods that are effective, cheap, and non-toxic. In this regard, the inhibitive properties of sodium phosphate (Na3PO4) corrosion inhibitor have been investigated for carbon steel reinforcements in 0.6 M Cl- contaminated simulated concrete pore solution (SCPS). Different electrochemical testing has been utilized including potentiodynamic polarization, electrochemical impedance spectroscopy (EIS), and Mott-Schottky plots to test Na3PO4 at different concentrations: 0.05, 0.1, 0.3, and 0.6 M. It was found that Na3PO4 adsorbs on the surface through a combined physicochemical adsorption process, thus creating insoluble protective ferric phosphate film (FePO4) and achieving an inhibition efficiency (IE) up to 91.7%. The formation of FePO4 was elucidated by means of Fourier-transform infrared spectroscopy (FT-IR) and X-ray photoelectron spectroscopy (XPS). Quantum chemical parameters using density functional theory (DFT) were obtained to further understand the chemical interactions at the interface. It was found that PO43- ions have a low energy gap (ΔEgap), hence facilitating their adsorption. Additionally, Mulliken population analysis showed that the oxygen atoms present in PO43- are strong nucleophiles, thus acting as adsorption sites.

Corrosion Inhibition Mechanism of Steel Reinforcements in Mortar Using Soluble Phosphates: A Critical Review.

The corrosion inhibition mechanism of soluble phosphates on steel reinforcement embedded in mortar fabricated with ordinary Portland cement (OPC) are reviewed. This review focuses soluble phosphate compounds, sodium monofluorophosphate (Na2PO3F) (MFP), disodium hydrogen phosphate (Na2HPO4) (DHP) and trisodium phosphate (Na3PO4) (TSP), embedded in mortar. Phosphate corrosion inhibitors have been deployed in two different ways, as migrating corrosion inhibitors (MCI), or as admixed corrosion inhibitors (ACI). The chemical stability of phosphate corrosion inhibitors depends on the pH of the solution, H2PO4- ions being stable in the pH range of 3-6, the HPO42- in the pH range of 8-12, while the PO43- ions are stable above pH 12. The formation of iron phosphate compounds is a thermodynamically favored spontaneous reaction. Phosphate ions promote ferrous phosphate precipitation due to the higher solubility of ferric phosphate, thus producing a protective barrier layer that hinders corrosion. Therefore, the MFP as well as the DHP and TSP compounds are considered anodic corrosion inhibitors. Both types of application (MCI and ACI) of phosphate corrosion inhibitors found MFP to present the higher inhibition efficiency in the following order MFP > DHP > TSP.

Corrosion Behavior of High-Mn Austenitic Fe-Mn-Al-Cr-C Steels in NaCl and NaOH Solutions.

The corrosion behavior of austenitic Fe-Mn-Al-Cr-C twinning-induced plasticity (TWIP) and microband-induced plasticity (MBIP) steels with different alloying elements ranging from 22.6-30 wt.% Mn, 5.2-8.5 wt.% Al, 3.1-5.1 wt.% Cr, to 0.68-1.0 wt.% C was studied in 3.5 wt.% NaCl (pH 7) and 10 wt.% NaOH (pH 14) solutions. The results obtained using potentiodynamic polarization and electrochemical impedance spectroscopy (EIS) techniques, alongside optical microscopy analysis, revealed pitting as the dominant corrosion mechanism in high-Mn TWIP steels. An X-ray diffraction analysis of the surface revealed that the main corrosion products were hematite (Fe2O3), braunite (Mn2O3), and hausmannite (Mn3O4), and binary oxide spinels were also identified, such as galaxite (MnAl2O4) and jacobsite (MnFe2O4). This is due to the higher dissolution rate of Fe and Mn, which present a more active redox potential. In addition, a protective Al2O3 passive film was also revealed, showing enhanced corrosion protection. The highest corrosion susceptibility in both electrolytes was exhibited by the MBIP steel (30 wt.% Mn). Pitting corrosion was observed in both chloride and alkaline solutions.

pH-Triggered Release of NaNO2 Corrosion Inhibitors from Novel Colophony Microcapsules in Simulated Concrete Pore Solution.

Herein, pH-sensitive microcapsules containing NaNO2 corrosion inhibitors for protection of steel reinforced concrete were synthesized via water-in-oil-in-water (W/O/W) double emulsion using colophony as the wall material. The average microcapsule size was 79.07 µm in diameter and exhibited a high encapsulation efficiency of 83.2%. Study of the release of corrosion inhibitors from microcapsules in deionized water (DI water, pH 6.8), carbonate/bicarbonate buffer solution (CBS, pH 9.1), and simulated concrete pore solution (SCPS, pH 12.6) demonstrates that the microcapsules are sensitive to pH and display higher release in alkaline media. This is the first study of colophony as an encapsulating agent for corrosion inhibitors. Furthermore, the alkaline pH-triggered release shows the suitability of its use in reinforced concrete systems. A wide thermal stability range was also found for the colophony microcapsules up to 100 °C. These high pH environments (CBS and SCPS) present pH values above the pKa of colophony (7.2), thus triggering enhanced inhibitor release by the ionization and deprotonation of colophony shell. The higher release in CBS and SCPS is demonstrated by the increases of the corrosion inhibitor diffusion coefficient by an order of magnitude from 3.30 × 10-17 m2/s in DI water up to 1.66 × 10-16 m2/s for SCPS. The release performance indicates that the proposed approach can be used to encapsulate a variety of inhibitors for the protection of steel reinforcements. After immersion in different pH solutions, the corrosion potentials of a carbon steel substrate with microcapsules containing nitrite were more noble than when immersed without microcapsules and the corrosion current densities showed comparable values to free corrosion inhibitors. The formation of a passive ferric oxide layer was confirmed by electrochemical impedance spectroscopy and X-ray photoelectron spectroscopy.