6FDA-DAM:DABA Co-Polyimide Mixed Matrix Membranes with GO and ZIF-8 Mixtures for Effective CO2/CH4 Separation.

This work presents the gas separation evaluation of 6FDA-DAM:DABA (3:1) co-polyimide and its enhanced mixed matrix membranes (MMMs) with graphene oxide (GO) and ZIF-8 (particle size of <40 nm). The 6FDA-copolyimide was obtained through two-stage poly-condensation polymerization, while the ZIF-8 nanoparticles were synthesized using the dry and wet method. The MMMs were preliminarily prepared with 1-4 wt.% GO and 5-15 wt.% ZIF-8 filler loading independently. Based on the best performing GO MMM, the study proceeded with making MMMs based on the mixtures of GO and ZIF-8 with a fixed 1 wt.% GO content (related to the polymer matrix) and varied ZIF-8 loadings. All the materials were characterized thoroughly using TGA, FTIR, XRD, and FESEM. The gas separation was measured with 50:50 vol.% CO2:CH4 binary mixture at 2 bar feed pressure and 25 °C. The pristine 6FDA-copolyimide showed CO2 permeability (PCO2) of 147 Barrer and CO2/CH4 selectivity (αCO2/CH4) of 47.5. At the optimum GO loading (1 wt.%), the PCO2 and αCO2/CH4 were improved by 22% and 7%, respectively. A combination of GO (1 wt.%)/ZIF-8 fillers tremendously improves its PCO2; by 990% for GO/ZIF-8 (5 wt.%) and 1.124% for GO/ZIF-8 (10 wt.%). Regrettably, the MMMs lost their selectivity by 16-55% due to the non-selective filler-polymer interfacial voids. However, the hybrid MMM performances still resided close to the 2019 upper bound and showed good performance stability when tested at different feed pressure conditions.

Chemical Crosslinking of 6FDA-ODA and 6FDA-ODA:DABA for Improved CO2/CH4 Separation.

Chemical grafting or crosslinking of polyimide chains are known to be feasible approaches to increase polymer gas-pair selectivity and specific gas permeance. Different co-polyimides; 6FDA-ODA and 6FDA-ODA:DABA were synthesized using a two-step condensation method. Six different cross-linkers were used: (i) m-xylylene diamine; (ii) n-ethylamine; and (iii) n-butylamine, by reacting with 6FDA-ODA's imide groups in a solid state crosslinking; while (iv) ethylene glycol monosalicylate (EGmSal); (v) ethylene glycol anhydrous (EGAn); and (vi) thermally labile iron (III) acetylacetonate (FeAc), by reacting with DABA carboxyl groups in 6FDA-ODA:DABA. The gas separation performances were evaluated by feeding an equimolar CO2 and CH4 binary mixture, at a constant feed pressure of 5 bar, at 25 °C. Fractional free volume (FFV) was calculated using Bondi's contribution method by considering the membrane solid density property, measured by pycnometer. Other characterization techniques: thermal gravimetric analysis (TGA), differential scanning calorimetry (DSC), scanning electron microscopy (SEM), Fourier transform infrared spectroscopy (FTIR) were performed accordingly. Depending on the type of amine, the CO2/CH4 selectivity of 6FDA-ODA increased between 25 to 100% at the expense of CO2 permeance. We observed the similar trend for 6FDA-ODA:DABA EGmSal-crosslinked with 143% selectivity enhancement. FeAc-crosslinked membranes showed an increment in both selectivity and CO2 permeability by 126% and 29% respectively. Interestingly, FeAc acted as both cross-linker which reduces chain mobility; consequently improving the selectivity and as micro-pore former; thus increases the gas permeability. The separation stability was further evaluated using 25⁻75% CO2 in the feed with CH4 as the remaining, between 2 and 8 bar at 25 °C. We also observed no CO2-induced plasticization to the measured pressure with high CO2 content (max. 75%).