Bespoke Implants for Cranial Reconstructions: Preoperative to Postoperative Surgery Management System.

Traumatic brain injury is a leading cause of death and disability worldwide, with nearly 90% of the deaths coming from low- and middle-income countries. Severe cases of brain injury often require a craniectomy, succeeded by cranioplasty surgery to restore the integrity of the skull for both cerebral protection and cosmetic purposes. The current paper proposes a study on developing and implementing an integrative surgery management system for cranial reconstructions using bespoke implants as an accessible and cost-effective solution. Bespoke cranial implants were designed for three patients and subsequent cranioplasties were performed. Overall dimensional accuracy was evaluated on all three axes and surface roughness was measured with a minimum value of 2.209 µm for Ra on the convex and concave surfaces of the 3D-printed prototype implants. Improvements in patient compliance and quality of life were reported in postoperative evaluations of all patients involved in the study. No complications were registered from both short-term and long-term monitoring. Material and processing costs were lower compared to a metal 3D-printed implants through the usage of readily available tools and materials, such as standardized and regulated bone cement materials, for the manufacturing of the final bespoke cranial implants. Intraoperative times were reduced through the pre-planning management stages, leading to a better implant fit and overall patient satisfaction.

Finite element analysis on a medical implant.

Several studies have shown a tight connection between several ocular pathologies and an increased risk of hip fractures due to falling, especially among elderly patients. The total replacement of the hip joint is a major surgical intervention that aims to restore the function of the affected hip by various factors, such as arthritis, injures, and others. A corkscrew-like femoral stem was designed in order to preserve the bone stock and to prevent the occurrence of iatrogenic fractures during the hammering of the implant. In this paper, the finite element analysis for the proposed design was applied, considering different loads and three types of materials. A finite element analysis is a powerful tool to simulate, optimize, design, and select suitable materials for new medical implants. The results showed that the best scenario was for Ti6Al4V alloy, although Ti and 316L stainless steel had a reasonable high safety factor.