Surface morphology and wettability of sandblasted PEEK and its composites.

PolyEtherEtherKetone (PEEK) is an advanced high-performance thermoplastic polymer, and its composites are used extensively in the aeronautical industry. This paper presents an experimental approach to determine the role of sandblasting treatment on surface morphology modifications of PEEK and its composites, with the aim of developing a topographic characterization in order to propose pertinent parameters that correlate with contact angles from wettability measurement. Sandblasting (fine abrasive particle projection) was selected as the surface treatment, in order to obtain various morphologically quasi-isotropic surfaces. Two surface metrological approaches to topographical characterization were used to correlate the wettability behavior with the surface roughness parameters, the first based on 2D profile analysis and the second on 3D topography analysis. Two different unreinforced grades of PEEK and four composites: discontinuous carbon fiber or glass fiber-reinforced, oriented, and unoriented, were studied. The experimental results indicated the sandblasting process duration necessary to reach a morphological steady state. It was stated that one of the pertinent parameters is the mean slope of roughness motif in 2D profile characterization, as confirmed by previous findings for anisotropic morphologies. However, for all cases, a new topographic parameter Sr , combining the surface amplitude and the summit density distribution, is proposed as a factor well-correlated with wettability characteristics.

Dynamic evolution of interface roughness during friction and wear processes.

Dynamic evolution of surface roughness and influence of initial roughness (S(a) = 0.282-6.73 µm) during friction and wear processes has been analyzed experimentally. The mirror polished and rough surfaces (28 samples in total) have been prepared by surface polishing on Ti-6Al-4V and AISI 1045 samples. Friction and wear have been tested in classical sphere/plane configuration using linear reciprocating tribometer with very small displacement from 130 to 200 µm. After an initial period of rapid degradation, dynamic evolution of surface roughness converges to certain level specific to a given tribosystem. However, roughness at such dynamic interface is still increasing and analysis of initial roughness influence revealed that to certain extent, a rheology effect of interface can be observed and dynamic evolution of roughness will depend on initial condition and history of interface roughness evolution. Multiscale analysis shows that morphology created in wear process is composed from nano, micro, and macro scale roughness. Therefore, mechanical parts working under very severe contact conditions, like rotor/blade contact, screws, clutch, etc. with poor initial surface finishing are susceptible to have much shorter lifetime than a quality finished parts.

Surface topographic characterization for polyamide composite injection molds made of aluminum and copper alloys.

In order to ensure flexibility and rapid new product development, the mold industry made use of soft materials for cavity inserts in injection molds. However, materials of this kind are prone to wear. This article analyzes the topographic characterization of the surface and wear processes in injection molds cavities. Two materials have been used to produce the cavities: aluminum alloy EN AW­6082 T4 and copper alloy Cu Zn39 Pb3. The surface topography was measured with the use of optical interferometry profiling technology; roughness and surface parameters were determined according to ISO 4287, ISO 25178, and EUR 15178N. In order to complete this research, an experimental part with different thicknesses and shapes was designed, and cavity inserts of aluminum and copper were made. Polyamide PA6, with 30% fiberglass reinforcement, was employed in the experimental procedure. Measurements of cavity mold surfaces were performed after 9,200 cycles on each mold and at different locations on the mold. The surface measurement was made with a white light vertical scanning interferometry, also known as coherence scanning interferometry (ISO DIS 25178­604). The results are analyzed and differences between the two types of cavity inserts materials are discussed.

Dynamics of contact line motion during the wetting of rough surfaces and correlation with topographical surface parameters.

Dynamics of contact line motion and wettability is essential in many industrial applications such as liquid coating, lubrication, printing, painting, condensation, etc. However, the wettability of surfaces depends not only on liquid-solid chemical properties but also can be strongly affected by surface roughness. As a practical application of controlled wettability, we can mention the self-cleaning surfaces, protective clothing, microfluidics devices, electro wetting, etc. In this article, we experimentally investigate the spreading of droplets deposited onto rough surfaces. Anisotropic surfaces were prepared by abrasive polishing on the following materials: aluminium alloy AA7064, titanium alloy Ti-6Al-4V, steel AISI 8630, copper alloy UNS C17000, machinable glass ceramic, and poly-methylmethacrylate. Topographical 2D parameters were calculated according to the following standards, defining Geometrical Product Specifications (GPS): ISO 4287, ISO 12085, ISO 13565, ISO 12780, and ISO 12181. The influence of topographical parameters on wettability and spreading phenomenon has been evaluated by statistical covariance analysis. The following parameters have strong influence on fluid spreading on rough surfaces: R(mr) is the relative material ratio of the roughness profile, T(rc) is the microgeometric material ratio, P(mr) is the relative material ratio of the raw profile, K(r) is the mean slope of the roughness motifs, RON(t) is the peak to valley roundness deviation, and P(sk) is the Skewness of the raw profile. The physical meaning of selected parameters is discussed, and K(r) (the mean slope of the roughness motifs) is selected as the most important and physically meaningful parameter. It has been found that for all tested materials, fluid spreading shows increasing tendency when mean slope of the roughness motifs (K(r) ) increases.

Hydrophobic mechanochemical treatment of metallic surfaces wettability measurements as a means of assessing homogeneity.

Hydrophobicity, lubrication and anticorrosion properties of steel substrates have been obtained by a deposition of thin film (i.e. by mechanochemical treatment) at room conditions. Stearic acid and paraffin were chosen as reactive molecules. Different abrasive powders were selected to generate active sites on the treated surfaces for adsorption of the reactive molecules and then, the results were compared. The surfaces were analyzed by reflection-absorption infrared spectroscopy (RAIRS). The results emphasize that, a thick layer of mixed stearic acid/paraffin was deposited onto the metallic surface after the treatment. After hexane rinsing we could only detect a very thin layer of oriented stearic acid molecules chemically adsorbed onto the metallic surface and which engages strong interactions with it. Whereas, RAIRS only provides molecular analysis, the XPS technique was complementary for discriminating the different surfaces. It was possible to show differences in thickness as well as in coverage according to the size and shape of abrasive particles. Furthermore, we could conclude that deposit layer is not uniform. Defects were always present and were dependent on abrasive powders used. Then wettability was assessed as a way to test the homogeneity of thin films generated by the mechanochemical treatment. In agreement with theoretical data, receding contact angle was very dependent on the defects in the deposited film. If holes or aggregates were increased in the deposit layer, the receding contact angle was decreased while advancing contact angles and equilibrium contact angles remained constant. A very important point for technological applications was that the homogeneity of the deposited film was governed by abrasive powder involved in mechanochemical treatment and contact angle values were a direct measurement of the homogeneity of surfaces generated by mechanochemical treatment.