Oxo- and imidovanadium complexes incorporating methylene- and dimethyleneoxa-bridged calix[3]- and -[4]arenes: synthesis, structures and ethylene polymerisation catalysis.

Reaction of [V(X)(OR)3] (X=O, Np-tolyl; R=Et, nPr or tBu) with p-tert-butylhexahomotrioxacalix[3]areneH3, LH3, affords the air-stable complexes [{V(X)L}n] (X=O, n=1 (1); X=Np-tolyl, n=2 (2)). Alternatively, 1 is readily available either from interaction of [V(mes)3THF] with LH3, and subsequent oxidation with O2 or upon reaction of LLi3 with [VOCl3]. Reaction of [V(Np-tolyl)(OtBu)3] with 1,3-dimethylether-p-tert-butylcalix[4]areneH2, Cax(OMe)2(OH)2, afforded [{VO(OtBu)}2(mu-O)Cax(OMe)2(O)2].2 MeCN (42 MeCN), in which two vanadium atoms are bound to just one calix[4]arene ligand; the n-propoxide analogue of 4, namely [{VO(OnPr)}2(mu-O)Cax(OMe)2(O)2].1.5 MeCN (51.5 MeCN), has also been isolated from a similar reaction using [V(O)(OnPr)3]. Reaction of [VOCl3], LiOtBu, (Me3Si)2O and Cax(OMe)2(OH)2 gave [{VO(OtBu)Cax(OMe)2(O)2}2Li4O2].8 MeCN (68 MeCN), in which an Li4O4 cube (two of the oxygen atoms are derived from the calixarene ligands) is sandwiched between two Cax(OMe)2(O)2. The reaction between [V(Np-tolyl)(OtBu)3] and Cax(OMe)2(OH)2, afforded [V(Np-tolyl)(OtBu)2Cax(OMe)2(O)(OH)]5 MeCN (75 MeCN), in which two tert-butoxide groups remain bound to the tetrahedral vanadium atom, which itself is bound to the calix[4]arene through only one phenolic oxygen atom. Reaction of p-tert-butylcalix[4]areneH4, Cax(OH)4 and [V(Np-tolyl)(OnPr)3] led to loss of the imido group and formation of the dimeric complex [{VCax(O)4(NCMe)}2].6 MeCN (86 MeCN). Monomeric vanadyl oxo- and imidocalix[4]arene complexes [V(X)Cax(O)3(OMe)(NCMe)] (X=O (11), Np-tolyl (12)) were obtained by the reaction of the methylether-p-tert-butylcalix[4]areneH3, Cax(OMe)(OH)3, and [V(X)(OR)3] (R=Et or nPr). Vanadyl calix[4]arene fragments can be linked by the reaction of 2,6-bis(bromomethyl)pyridine with Cax(OH)4 and subsequent treatment with [VOCl3] to afford the complex [{VOCax(O)4}2(mu-2,6-(CH2)2C5H3N)].4 MeCN (134 MeCN). The compounds 1-13 have been structurally characterised by single-crystal X-ray diffraction. Upon activation with methylaluminoxane, these complexes displayed poor activities, however, the use of dimethylaluminium chloride and the reactivator ethyltrichloroacetate generates highly active, thermally stable catalysts for the conversion of ethylene to, at 25 degrees C, ultra-high-molecular-weight (>5, 500,000), linear polyethylene, whilst at higher temperature (80 degrees C), the molecular weight of the polyethylene drops to about 450,000. Using 1 and 2 at 25 degrees C for ethylene/propylene co-polymerisation (50:50 feed) leads to ultra-high-molecular-weight (>2,900,000) polymer with about 14.5 mol% propylene incorporation. The catalytic systems employing the methyleneoxa-bridged complexes 1 and 2 are an order of magnitude more active than the bimetallic complexes 5 and 13, which, in turn, are an order of magnitude more active than pro-catalysts 8, 11 and 12. These differences in activity are discussed in terms of the structures of each class of complex.

Vanadyl C and N-capped tris(phenolate) complexes: influence of pro-catalyst geometry on catalytic activity.

Vanadyl complexes of C or N-capped tripodal ligands, possessing distorted tetrahedral geometry at vanadium, serve as extremely active, thermally robust pro-catalysts for ethylene homo- and ethylene/propylene copolymerisation, whereas pseudo-octahedral pro-catalysts produce far lower activities.

Neutron and X-ray diffraction and spectroscopic investigations of intramolecular [C-H...F-C] contacts in post-metallocene polyolefin catalysts: modeling weak attractive polymer-ligand interactions.

A family of Group 4 post-metallocene catalysts, supported by fluorine-functionalized tridentate ligands with the fluorine substituent in the locality of the metal center, is described. For the first time, the contentious C-H...F-C interaction has been characterized by a neutron diffraction study, which has allowed the position of the hydrogen atoms to be accurately determined. The nature of the weak intramolecular C-H...F-C contacts in these complexes in solution and the solid state was probed by using multinuclear NMR spectroscopy in tandem with neutron and X-ray crystallography. Evidence is presented to demonstrate that the spectroscopic C-H...F-C coupling occurs "through-space" rather than "through-bond" or by MF coordination. The titanium catalysts exhibit excellent activities and high co-monomer incorporation in olefin polymerization. The observed intramolecular C-H...F-C interactions are important with regards to potential applications in polyolefin catalysis because they substantiate the proposed ortho-F...H(beta) ligand-(polymer chain) contacts derived from DFT calculations for the remarkable fluorinated phenoxyimine Group 4 catalysts. Compared with agostic and co-catalyst...metal contacts, weak attractive noncovalent interactions between a polymer chain and a judiciously designed "active" ligand is a new concept in polyolefin catalysis.

Living copolymerization of ethylene with norbornene catalyzed by bis(pyrrolide-imine) titanium complexes with MAO.

Bis(pyrrolide-imine) Ti complexes in conjunction with methylalumoxane (MAO) were found to work as efficient catalysts for the copolymerization of ethylene and norbornene to afford unique copolymers via an addition-type polymerization mechanism. The catalysts exhibited very high norbornene incorporation, superior to that obtained with Me(2)Si(Me(4)Cp)(N-tert-Bu)TiCl(2) (CGC). The sterically open and highly electrophilic nature of the catalysts is probably responsible for the excellent norbornene incorporation. The catalysts displayed a marked tendency to produce alternating copolymers, which have stereoirregular structures despite the C(2) symmetric nature of the catalysts. The norbornene/ethylene molar ratio in the polymerization medium had a profound influence on the molecular weight distribution of the resulting copolymer. At norbornene/ethylene ratios larger than ca. 1, the catalysts mediated room-temperature living copolymerization of ethylene and norbornene to form high molecular weight monodisperse copolymers (M(n) > 500,000, M(w)/M(n) < 1.20). (13)C NMR spectroscopic analysis of a copolymer, produced under conditions that gave low molecular weight, demonstrated that the copolymerization is initiated by norbornene insertion and that the catalyst mostly exists as a norbornene-last-inserted species under living conditions. Polymerization behavior coupled with DFT calculations suggested that the highly controlled living polymerization stems from the fact that the catalysts possess high affinity and high incorporation ability for norbornene as well as the characteristics of a living ethylene polymerization though under limited conditions (M(n) 225,000, M(w)/M(n) 1.15, 10-s polymerization, 25 degrees C). With the catalyst, unique block copolymers [i.e., poly(ethylene-co-norbornene)(1)-b-poly(ethylene-co-norbornene)(2), PE-b-poly(ethylene-co-norbornene)] were successfully synthesized from ethylene and norbornene. Transmission electron microscopy (TEM) indicated that the PE-b-poly(ethylene-co-norbornene) possesses high potential as a new material consisting of crystalline and amorphous segments which are chemically linked.

FI catalysts: new olefin polymerization catalysts for the creation of value-added polymers.

This contribution reports the discovery and application of phenoxy-imine-based catalysts for olefin polymerization. Ligand-oriented catalyst design research has led to the discovery of remarkably active ethylene polymerization catalysts (FI Catalysts), which are based on electronically flexible phenoxy-imine chelate ligands combined with early transition metals. Upon activation with appropriate cocatalysts, FI Catalysts can exhibit unique polymerization catalysis (e.g., precise control of product molecular weights, highly isospecific and syndiospecific propylene polymerization, regio-irregular polymerization of higher alpha-olefins, highly controlled living polymerization of both ethylene and propylene at elevated temperatures, and precise control over polymer morphology) and thus provide extraordinary opportunities for the syntheses of value-added polymers with distinctive architectural characteristics. Many of the polymers that are available via the use of FI Catalysts were previously inaccessible through other means of polymerization. For example, FI Catalysts can form vinyl-terminated low molecular weight polyethylenes, ultra-high molecular weight amorphous ethylene-propylene copolymers and atactic polypropylenes, highly isotactic and syndiotactic polypropylenes with exceptionally high peak melting temperatures, well-defined and controlled multimodal polyethylenes, and high molecular weight regio-irregular poly(higher alpha-olefin)s. In addition, FI Catalysts combined with MgCl(2)-based compounds can produce polymers that exhibit desirable morphological features (e.g., very high bulk density polyethylenes and highly controlled particle-size polyethylenes) that are difficult to obtain with conventionally supported catalysts. In addition, FI Catalysts are capable of creating a large variety of living-polymerization-based polymers, including terminally functionalized polymers and block copolymers from ethylene, propylene, and higher alpha-olefins. Furthermore, some of the FI Catalysts can furnish living-polymerization-based polymers catalytically by combination with appropriate chain transfer agents. Therefore, the development of FI Catalysts has enabled some crucial advances in the fields of polymerization catalysis and polymer syntheses.

Living ethylene/norbornene copolymerisation catalyzed by titanium complexes having two pyrrolide-imine chelate ligands.

Ethylene/norbornene copolymerisation behaviour of titanium complexes with two pyrrolide-imine chelate ligands is described.

Living polymerization of ethylene catalyzed by titanium complexes having fluorine-containing phenoxy-imine chelate ligands.

Seven titanium complexes bearing fluorine-containing phenoxy-imine chelate ligands, TiCl(2)[eta(2)-1-[C(H)=NR]-2-O-3-(t)Bu-C(6)H(3)](2) [R = 2,3,4,5,6-pentafluorophenyl (1), R = 2,4,6-trifluorophenyl (2), R = 2,6-difluorophenyl (3), R = 2-fluorophenyl (4), R = 3,4,5-trifluorophenyl (5), R = 3,5-difluorophenyl (6), R = 4-fluorophenyl (7)], were synthesized from the lithium salt of the requisite ligand and TiCl(4) in good yields (22%-76%). X-ray analysis revealed that the complexes 1 and 3 adopt a distorted octahedral structure in which the two phenoxy oxygens are situated in the trans-position while the two imine nitrogens and the two chlorine atoms are located cis to one another, the same spatial disposition as that for the corresponding nonfluorinated complex. Although the Ti-O, Ti-N, and Ti-Cl bond distances for complexes 1 and 3 are very similar to those for the nonfluorinated complex, the bond angles between the ligands (e.g., O-Ti-O, N-Ti-N, and Cl-Ti-Cl) and the Ti-N-C-C torsion angles involving the phenyl on the imine nitrogen are different from those for the nonfluorinated complex, as a result of the introduction of fluorine atoms. Complex 1/methylalumoxane (MAO) catalyst system promoted living ethylene polymerization to produce high molecular weight polyethylenes (M(n) > 400 000) with extremely narrow polydispersities (M(w)/M(n) < 1.20). Very high activities (TOF > 20 000 min(-1) atm(-1)) were observed that are comparable to those of Cp(2)ZrCl(2)/MAO at high polymerization temperatures (25, 50 degrees C). Complexes 2-4, which have a fluorine atom adjacent to the imine nitrogen, behaved as living ethylene polymerization catalysts at 50 degrees C, whereas complexes 5-7, possessing no fluorine adjacent to the imine nitrogen, produced polyethylenes having M(w)/M(n) values of ca. 2 with beta-hydrogen transfer as the main termination pathway. These results together with DFT calculations suggested that the presence of a fluorine atom adjacent to the imine nitrogen is a requirement for the high-temperature living polymerization, and the fluorine of the active species for ethylene polymerization interacts with a beta-hydrogen of a polymer chain, resulting in the prevention of beta-hydrogen transfer. This catalyst system was used for the synthesis of a number of unique block copolymers such as polyethylene-b-poly(ethylene-co-propylene) diblock copolymer and polyethylene-b-poly(ethylene-co-propylene)-b-syndiotactic polypropylene triblock copolymer from ethylene and propylene.