Impact of weak organic acids as coagulants on tailoring the properties of cellulose aerogel beads.

Tailoring the properties of cellulose aerogel beads was investigated in the present study by using weak organic acids as coagulants. Three different weak acids were specifically chosen, acetic acid, lactic acid and citric acid. For comparative studies, a strong acid, hydrochloric acid was examined. The production of aerogel beads by conventional dropping technique was controlled and optimized for weak acids. Aerogels were characterized by density analyses, scanning electron microscopy, nitrogen adsorption-desorption analysis, X-ray powder diffractometry and IR spectroscopy. In common, all the aerogel beads showed interconnected nanofibrillar network, high specific surface area, high pore volume, high porosity and meso- and macroporous structure. In particular, when the weakest acid (acetic acid) was used as coagulant in the regeneration bath, the lowest shrinkage was observed. As a result, the cellulose aerogel beads produced from acetic acid showed the highest values of specific surface area (423 m2·g-1) and pore volume (3.6 cm3·g-1). The porous structure can be tuned by the choice of regeneration bath having either strong acid or high concentration of weak acid. The aerogel beads were pure and showed cellulose II crystallinity. Hence this study paves an alternative path way to tailor the properties of cellulose aerogel beads.

Comparison of Different Aerogel Granules for Use as Aggregate in Concrete.

In previous work of this group, a structural lightweight concrete was developed by embedding silica aerogel granules in a high-strength cement matrix. This concrete, called high-performance aerogel concrete (HPAC), is a lightweight building material characterized by its simultaneous high compressive strength and very low thermal conductivity. Besides these features, high sound absorption, diffusion permeability, water repellence and fire resistance qualify HPAC as an interesting material for the construction of single-leaf exterior walls without any further insulation. During the development of HPAC, the type of silica aerogel was found to majorly influence both fresh and hardened concrete properties. To clarify these effects, a systematic comparison of SiO2 aerogel granules with different levels of hydrophobicity as well as different synthesis methods was conducted in the present study. The granules were analyzed for their chemical and physical properties as well as their compatibility in HPAC mixtures. These experiments included determinations of pore size distribution, thermal stability, porosity, specific surface and hydrophobicity, as well as fresh/hardened concrete experiments such as measurements of compressive strength, flexural bending strength, thermal conductivity and shrinking behavior. It was found that the type of aerogel has a major influence on the fresh and hardened concrete properties of HPAC, particularly compressive strength and shrinkage behavior, whereas the effect on thermal conductivity is not very pronounced.

Effect of Process Conditions on the Properties of Resorcinol-Formaldehyde Aerogel Microparticles Produced via Emulsion-Gelation Method.

Organic aerogels in the form of powder, microgranules and microsized particles receive considerable attention due to their easy fabrication, low process time and costs compared to their monolithic form. Here, we developed resorcinol-formaldehyde (RF) aerogel microparticles by using an emulsion-gelation method. The main objective of this study is to investigate the influence of curing time, stirring rate, RF sol:oil ratio and initial pH of the sol in order to control the size and properties of the microparticles produced. The emulsion-gelation of RF sol prepared with sodium carbonate catalyst in an oil phase at 60 °C was explored. RF microparticles were washed with ethanol to remove the oil phase followed by supercritical and ambient pressure drying. The properties of the dried RF microparticles were analyzed using FT-IR, N2 adsorption isotherm, gas pycnometry, wide angle X-ray scattering and scanning electron microscope. RF microparticles with high surface area up to 543 m2/g and large pore volume of 1.75 cm3/g with particle sizes ranging from 50-425 µm were obtained.

Machine learning-based structure-property predictions in silica aerogels.

The structural features in silica aerogels are known to be modelled effectively by the diffusion-limited cluster-cluster aggregation (DLCA) approach. In this paper, an artificial neural network (ANN) is developed for predicting the fractal properties of silica aerogels, given the input parameters for a DLCA algorithm. This approach of machine learning substitutes the necessity of first generating the DLCA structures and then simulating and characterising their fractal properties. The developed ANN demonstrates the capability of predicting the fractal dimension for any given set of DLCA parameters within an accuracy of R2 = 0.973. Furthermore, the same ANN is subsequently inverted for predicting the input parameters for reconstructing a DLCA model network of silica aerogels, for a given desired target fractal dimension. There, it is shown that the fractal dimension is not a unique characteristic defining the network structure of silica aerogels, and the same fractal dimension can be obtained for different sets of DLCA input parameters. However, the problem of non-uniqueness is solved by using a guided gradient descent approach for predictive modelling purposes within certain bounds of the input parameter-space. Model DLCA structures are generated from the constrained and unconstrained inversion, and are compared against several parameters, amongst them, the pore-size distributions. The constrained inversion of the ANN is shown to predict the DLCA model parameters for a desired fractal dimension within an error of 2%.

Computational design of biopolymer aerogels and predictive modelling of their nanostructure and mechanical behaviour.

To address the challenge of reconstructing or designing the three-dimensional microstructure of nanoporous materials, we develop a computational approach by combining the random closed packing of polydisperse spheres together with the Laguerre-Voronoi tessellation. Open-porous cellular network structures that adhere to the real pore-size distributions of the nanoporous materials are generated. As an example, κ-carrageenan aerogels are considered. The mechanical structure-property relationships are further explored by means of finite elements. Here we show that one can predict the macroscopic stress-strain curve of the bulk porous material if only the pore-size distributions, solid fractions, and Young's modulus of the pore-wall fibres are known a priori. The objective of such reconstruction and predictive modelling is to reverse engineer the parameters of their synthesis process for tailored applications. Structural and mechanical property predictions of the proposed modelling approach are shown to be in good agreement with the available experimental data. The presented approach is free of parameter-fitting and is capable of generating dispersed Voronoi structures.

Influence of pore-size distributions and pore-wall mechanics on the mechanical behavior of cellular solids like aerogels.

The pore-size distributions play a critical role in the determination of the properties of nanoporous cellular materials like aerogels. In this paper, we propose a micromechanical model, and by further designing artificial normal pore-size distributions, we inspect their effect on the macroscopic stress-strain curves. We show that the location of the mean pore size as well as the broadness of the distribution strongly affects the overall macroscopic behavior. Moreover, we also show that by using different damage criteria within the proposed model, the elastic, inelastic, and brittle nature of the macroscopic material can be captured. The damage criteria are based on the different modes of deformation in the pore walls, namely, elastic buckling, irreversible bending and brittle collapse under compression, and combined bending and stretching under tension. The proposed model approach serves as a reverse engineering tool to develop cellular solids with desired mechanical properties.

Hierarchically Organized Biomimetic Architectured Silk Fibroin-Ceramic-Based Anisotropic Hybrid Aerogels for Thermal Energy Management.

Due to the current energy crises, the search for thermal energy management systems based on thermal insulating porous materials has drawn a significant deal of attention. Herein, we demonstrated the thermal insulation and management capabilities of cuttlefish bone mimetic aerogels with hierarchically organized porous structures directly fabricated from surface-modified and self-assembled silk fibroin (SF) biopolymer extracted from Bombyx mori silkworm cocoon biomass; hereafter, the materials developed referred to as X-AeroSF. Exploiting from creating an interpenetrating network of the secondary ceramic components of various one-, two-, and three-dimensional sepiolite (Mg2H2Si3O9·xH2O), MXene (Ti3C2TX), and silica nanostructures inside the self-assembled SF biopolymer and subsequent uni-directional freeze-casting and drying the resulted hydrogels, composites with aerogel features were obtained. The obtained aerogels possess low bulk density (ρb = 0.059-0.090 g cm-3), low thermal conductivities (λ = 0.035-0.042 W m-1 K-1), and high thermal stability (up to ∼260 °C) with multi-modal lamella-bridge porous microstructures found in the cuttlefish bone structure. In addition, the intriguing anisotropy in the X-AeroSF composite porous structure enables thermal dissipation along with the aligned pore directions, thus decreasing the local overheating on the heated side. As a result, an improvement in thermal insulation in the perpendicular direction with respect to the pore lamellae was obtained. Therefore, the exquisite thermal energy management, biodegradability, low bulk density, fire resistivity, together with possible manufacture scalability of X-AeroSF composite, make this material attractive for future practical applications.

Modeling and Simulation of the Aggregation and the Structural and Mechanical Properties of Silica Aerogels.

Mechanical properties of aerogels are controlled by the connectivity of their network. In this paper, in order to study these properties, computational models of silica aerogels with different morphological entities have been generated by means of the diffusion-limited cluster-cluster aggregation (DLCA) algorithm. New insights into the influence of the model parameters on the generated aerogel structures and on the finite deformation under mechanical loads are provided. First, the structural and fractal properties of the modeled aerogels are investigated. The dependence of morphological properties such as the particle radius and density on these properties is studied. The results are correlated with experimental small-angle X-ray scattering (SAXS) data of a silica aerogel. The DLCA models of silica aerogels are analyzed for their mechanical properties with finite element simulations. There, the aerogel particles are modeled as nodes and the interparticle bonds as beam elements to account for bond stretching, bending, and torsion. The scaling relation between the elastic moduli E and relative density ρ, E ∝ ρm, is investigated and the exponent m = 3.61 is determined. Backbone paths evidently appear in the 3-d network structure under deformation, while the majority of the bonds in the network do not bear loads. The sensitivity of particle neck-sizes on the mechanical properties is also studied. All the results are shown to be qualitatively as well as quantitatively in agreement with the experimental data or with the available literature.

Advanced Opacified Fiber-Reinforced Silica-Based Aerogel Composites for Superinsulation of Exhaust Tubing Systems in Semi-Stationary Motors.

Within this study, monolithic three-dimensional silica aerogel (SA) composite parts with super insulating properties are presented. A generic part based on fiber-reinforced (FR) silica aerogel for thermal insulation of the exhaust tubing system-to keep the exhaust gases as hot as possible to improve the efficiency of the catalyst system-was produced via a sol-gel-based molding process in combination with a supercritical drying using scCO2. A thermal conductivity of 16 mW m-1 K-1 was measured via a heat flow meter technique. In this manuscript, we present a full cycle of the material compound design, starting with fundamental material evaluation including aerogel optimization, opacifier influence, and casting process. The obtained generic part in shape of a half-shell for pipe insulation is characterized under real conditions.

Temperature-Dependent Stiffening and Inelastic Behavior of Newly Synthesized Fiber-Reinforced Super Flexible Silica Aerogels.

In recent years, flexible silica aerogels have gained significant attention, owing to their excellent thermal and acoustic insulation properties accompanied by mechanical flexibility. Fiber reinforcement of such aerogels results in a further enhancement of the strength and durability of the composite, while retaining the excellent insulation properties. In this paper, the influence of four different kinds of fibers within a flexible silica aerogel matrix is studied and reported. First, a description of the synthesis procedure and the resulting morphology of the four aerogel composites is presented. Their mechanical behavior under uniaxial quasi-static tension and compression is investigated, particularly their performance under uniaxial compression at different temperature conditions (50 °C, 0 °C, and -50 °C). The reinforcement of the flexible silica aerogels with four different fiber types only marginally influences the thermal conductivity but strongly enhances their mechanical properties.

Mechanically Strong Silica-Silk Fibroin Bioaerogel: A Hybrid Scaffold with Ordered Honeycomb Micromorphology and Multiscale Porosity for Bone Regeneration.

Due to the synergic feature of individual components in hybrid (nano)biomaterials, their application in regenerative medicine has drawn significant attention. Aiming to address all the current challenges of aerogel as a potent scaffold in bone tissue engineering application, we adopted a novel synthesis approach to synergistically improve the pore size regime and mechanical strength in the aerogel. The three-dimensional aerogel scaffold in this study has been synthesized through a versatile one-pot aqueous-based sol-gel hybridization/assembly of organosilane (tetraethyl orthosilicate) and silk fibroin (SF) biopolymer, followed by unidirectional freeze-casting of the as-prepared hybrid gel and supercritical drying. The developed ultralight silica-SF aerogel hybrids demonstrated a hierarchically organized porous structure with interesting honeycomb-shaped micromorphology and microstructural alignment (anisotropy) in varied length scales. The average macropore size of the hybrid aerogel lied in ∼0.5-18 µm and was systematically controlled with freeze-casting conditions. Together with high porosity (91-94%), high Young's modulus (∼4-7 MPa, >3 order of magnitude improvement compared to their pristine aerogel counterparts), and bone-type anisotropy in the mechanical compressive behavior, the silica-SF hybrid aerogel of this study acted as a very competent scaffold for bone tissue formation. The results of in vitro assessments revealed that the silica-SF aerogel is not only cytocompatible and nonhemolytic but also acted as an open porous microenvironment to trigger osteoblast cell attachment, growth, and proliferation on its surface within 14 days of incubation. Moreover, to support the in vitro results, in vivo bone formation within the aerogel implant in the bone defect site was studied. The X-ray radiology and microcomputed tomography analyses confirmed that a significant new bone tissue density formed in the defect site within 25 days of implantation. Also, in vivo toxicology studies showed a zero-toxic impact of the aerogel implant on the blood biochemical and hematological parameters. Finally, the study clearly shows the potential of aerogel as a bioactive and osteoconductive open porous cellular matrix for a successful osseointegration process.

Review on the Production of Polysaccharide Aerogel Particles.

A detailed study of the production of polysaccharide aerogel (bio-aerogel) particles from lab to pilot scale is surveyed in this article. An introduction to various droplets techniques available in the market is given and compared with the lab scale production of droplets using pipettes and syringes. An overview of the mechanisms of gelation of polysaccharide solutions together with non-solvent induced phase separation option is then discussed in the view of making wet particles. The main steps of particle recovery and solvent exchange are briefly described in order to pass through the final drying process. Various drying processes are overviewed and the importance of supercritical drying is highlighted. In addition, we present the characterization techniques to analyse the morphology and properties of the aerogels. The case studies of bio-aerogel (agar, alginate, cellulose, chitin, κ-carrageenan, pectin and starch) particles are reviewed. Potential applications of polysaccharide aerogel particles are briefly given. Finally, the conclusions summarize the prospects of the potential scale-up methods for producing bio-aerogel particles.

Facile Preparation of Nanofibrillar Networks of "Ureido-Chitin" Containing Ureido and Amine as Chelating Functional Groups.

Aerogels of polysaccharides with chelating functions can be useful as supports in many applications because of their hosting properties. This work demonstrates a facile method for the preparation of aerogels of chitosan derivative "ureido-chitin", containing ureido functional groups. The nanofibrillar networks of "ureido-chitin" were produced by the nucleophilic addition of amine groups of chitosan with isocyanic acid prepared in situ. The presence of ureido functional groups was confirmed by FTIR, solid-state CP-MAS 13 C and 15 N NMR analyses. No crosslinking of molecular chains was observed. The maximum degree of ureido functional groups was estimated to be about 66 %. Characterization by powder XRD confirmed that the polymer chains self-assembled, with the chitin polymers oriented in a highly ordered crystalline structure. The nanofibrillar networks showed no solubility under either aqueous acidic or alkaline conditions. Bio-based hosting materials of this kind with two different hosting functional groups, ureido and amine, can potentially be utilized for a wide range of applications in aqueous medium, including filters, catalysis and biomedicine.

Correlating Synthesis Parameters to Morphological Entities: Predictive Modeling of Biopolymer Aerogels.

In the past decade, biopolymer aerogels have gained significant research attention due to their typical properties, such as low density and thermal insulation, which are reinforced with excellent biocompatibility, biodegradability, and ease of functionalization. Mechanical properties of these aerogels play an important role in several applications and should be evaluated based on synthesis parameters. To this end, preparation and characterization of polysaccharide-based aerogels, such as pectin, cellulose and k-carrageenan, is first discussed. An interrelationship between their synthesis parameters and morphological entities is established. Such aerogels are usually characterized by a cellular morphology, and under compression undergo large deformations. Therefore, a nonlinear constitutive model is proposed based on large deflections in microcell walls of the aerogel network. Different sizes of the microcells within the network are identified via nitrogen desorption isotherms. Damage is initiated upon pore collapse, which is shown to result from the failure of the microcell wall fibrils. Finally, the model predictions are validated against experimental data of pectin, cellulose, and k-carrageenan aerogels. Given the micromechanical nature of the model, a clear correlation-qualitative and quantitative-between synthesis parameters and the model parameters is also substantiated. The proposed model is shown to be useful in tailoring the mechanical properties of biopolymer aerogels subject to changes in synthesis parameters.

Polysaccharide-Based Aerogel Bead Production via Jet Cutting Method.

The aim of this work is to develop a method to produce spherical biopolymer-based aerogel particles, which is capable for scale-up in the future. Therefore, the jet cutting method is suggested. Amidated pectin, sodium alginate, and chitosan are used as a precursor (a 1⁻3 wt. % solution) for particle production via jet cutting. Gelation is realized via two methods: the internal setting method (using calcium carbonate particles as cross-linkers and citric and acidic acid for pH adjustment) and the diffusion method (in calcium chloride solutions). Gel particles are subjected to solvent exchange to ethanol and consequent supercritical drying with CO2. Spherical aerogel particles with narrow particle size distributions in the range of 400 to 1500 µm and a specific surface area of around 500 m²/g are produced. Overall, it can be concluded that the jet cutting method is suitable for aerogel particle production, although the shape of the particles is not perfectly spherical in all cases. However, parameter adjustment might lead to even better shaped particles in further work. Moreover, the biopolymer-based aerogel particles synthesized in this study are tested as humidity absorbers in drying units for home appliances, particularly for dishwashers. It has been shown that for several cycles of absorption and desorption of humidity, aerogel particles are stable with an absorption capacity of around 20 wt. %.

From Fragile to Resilient Insulation: Synthesis and Characterization of Aramid-Honeycomb Reinforced Silica Aerogel Composite Materials.

The production of a new composite material embedding aramid honeycomb materials into nano-porous silica aerogels is studied. Our aim is to improve the poor mechanical strength of silica aerogels by aramid honeycombs without losing the amazing properties of the aerogels like little density and low thermal conductivity. The composite materials were prepared using two formulations of silica aerogels in combination with aramid honeycomb materials of different cell sizes. The silica aerogels are prepared using silicon alkoxides methyltrimethoxysilane and tetraethylorthosilicate as precursors in a two-step acid⁻base sol⁻gel process. Shortly in advance of the gelation point, the aramid honeycombs were fluted by the sol, gelation occurred and, after the aging process, the gel bodies were supercritically dried. The properties of the received composite materials are satisfying. Even the thermal conductivities and the densities are a bit higher than for pure aerogels. Most importantly, the mechanical strength is improved by a factor of 2.3 compared to aramid honeycomb materials and by a factor of 10 compared to the two silica aerogels themselves. The composite materials have a good prospective to be used as an impressive insulation material.

Zirconia-based aerogels via hydrolysis of salts and alkoxides: the influence of the synthesis procedures on the properties of the aerogels.

This contribution aims at evaluating different synthesis procedures leading to zirconia-based aerogels. A series of undoped and yttrium-doped zirconia aerogels have been prepared via hydrolysis and condensation reaction of different alkoxy- and different inorganic salt-based precursors followed by supercritical drying. Well-established but deleterious zirconium n-propoxide (TPOZ) or zirconium n-butoxide (TBOZ) were used as metal precursors in combination with acids like nitric acid and acetic acid as auxiliary agent for the generation of non-yttrium stabilized zirconia aerogels. Yttrium-stabilized zirconia aerogels as well as pure zirconia aerogels were obtained by the salt route starting from ZrCl4 and crosslinking agents like propylene oxide or acetylacetone. The characteristics of the products were analyzed by nitrogen adsorption measurements, electron microscopy, and X-ray scattering. It turned out that with respect to all relevant properties of the aerogels as well as the practicability of the synthesis procedures, approaches based on inexpensive non-toxic salt precursors are the methods of choice. The salt-based approaches allow not only for low-cost, easy-to-handle synthesis procedures with realizable gelation times of less than 60 seconds, but also delivered the products with the highest surface area (449 m(2) g(-1) for ZrCl4) within this series of syntheses.