Fast-Response Non-Contact Flexible Humidity Sensor Based on Direct-Writing Printing for Respiration Monitoring.

Respiratory monitoring is crucial for evaluating health status and identifying potential respiratory diseases such as respiratory failure, bronchitis, and pneumonia. Humidity sensors play a significant role in this regard, and efforts are being made to improve their performance. However, achieving ideal sensor parameters such as sensitivity, detection range, and response speed is challenging. In this work, we propose a flexible preparation method for a double-layer humidity sensor using PDMS as a substrate and a GNP/MWCNT composite material as a sensor element. This sensor exhibits high sensitivity (1.4 RH-1), a wide detection range (20-90%), ultra-fast response (0.35 s) and recovery (2.5 s), high repetitiveness (500 cycles), good long-term stability, and excellent flexibility. Due to these advantages, this sensor has potential applications in real-time clinical and home medical care, such as accurate human respiratory monitoring and non-invasive skin humidity monitoring. Hence, this humidity sensor can be a powerful tool to monitor respiratory moisture levels for diagnosing and treating respiratory diseases effectively.

Three-Dimensional Printed Biomimetic Robotic Fish for Dynamic Monitoring of Water Quality in Aquaculture.

The extensive water pollution caused by production activities is a key issue that needs to be addressed in the aquaculture industry. The dynamic monitoring of water quality is essential for understanding water quality and the growth of fish fry. Here, a low-cost, low-noise, real-time monitoring and automatic feedback biomimetic robotic fish was proposed for the dynamic monitoring of multiple water quality parameters in aquaculture. The biomimetic robotic fish achieved a faster swimming speed and more stable posture control at a swing angular velocity of 16 rad/s by using simulation analysis. A fast swimming speed (0.4 m/s) was achieved through the control of double-jointed pectoral and caudal fins, exhibiting various types of movements, such as straight swimming, obstacle avoidance, turning, diving, and surfacing. As a demonstration of application, bionic robotic fish were placed in a lake for on-site water sampling and parameter detection. The relative average deviations in water quality parameters, such as water temperature, acidity and alkalinity, and turbidity, were 1.25%, 0.07%, and 0.94%, respectively, meeting the accuracy requirements for water quality parameter detection. In the future, bionic robotic fish are beneficial for monitoring water quality, fish populations, and behaviors, improving the efficiency and productivity of aquaculture, and also providing interesting tools and technologies for science education and ocean exploration.

Three-Dimensional Printed Carbon Black/PDMS Composite Flexible Strain Sensor for Human Motion Monitoring.

High-performance flexible strain sensors with a low cost, simple structure, and large-scale fabrication methods have a high demand in soft robotics, wearable devices, and health monitoring. Here, a direct-ink-writing-based 3D printing method, which fabricates structural layers in an efficient, layered manner, was developed to fabricate a stretchable and flexible strain sensor composed of carbon black/silicone elastomer (CB/PDMS) composites as the strain-sensing elements and electrodes. As the sensing element, the CB/PDMS composite had a sensitivity of 5.696 in the linear strain detection range of 0 to 60%, with good stability and low hysteresis. The flexible strain sensor demonstrates potential in monitoring various human motions, including large deformation motions of the human body, and muscle motions with facial micro-expressions.

A Flexible Method for Nanofiber-based 3D Microfluidic Device Fabrication for Water Quality Monitoring.

Water pollution seriously affects human health. Accurate and rapid detection and timely treatment of toxic substances in water are urgently needed. A stacked multilayer electrostatic printing technique was developed for making nanofiber-based microfluidic chips for water-quality testing. Nanofiber membrane matrix structures for microfluidic devices were fabricated by electrospinning. A hydrophobic barrier was then printed through electrostatic wax printing. This process was repeatedly performed to create three-dimensional nanofiber-based microfluidic analysis devices (3D-µNMADs). Flexible printing enabled one-step fabrication without the need for additional alignment or adhesive bonding. Practical applications of 3D-µNMADs include a colorimetric platform to quantitatively detect iron ion concentrations in water. There is also great potential for personalized point-of-care testing. Overall, the devices offer simple fabrication processes, flexible prototyping, potential for mass production, and multi-material integration.

3D Printed Reconfigurable Modular Microfluidic System for Generating Gel Microspheres.

Integrated microfluidic systems afford extensive benefits for chemical and biological fields, yet traditional, monolithic methods of microfabrication restrict the design and assembly of truly complex systems. Here, a simple, reconfigurable and high fluid pressure modular microfluidic system is presented. The screw interconnects reversibly assemble each individual microfluidic module together. Screw connector provided leak-free fluidic communication, which could withstand fluid resistances up to 500 kPa between two interconnected microfluidic modules. A sample library of standardized components and connectors manufactured using 3D printing was developed. The capability for modular microfluidic system was demonstrated by generating sodium alginate gel microspheres. This 3D printed modular microfluidic system makes it possible to meet the needs of the end-user, and can be applied to bioassays, material synthesis, and other applications.

High-sensitivity, fast-response flexible pressure sensor for electronic skin using direct writing printing.

Bionic electronic skin with human sensory capabilities has attracted extensive research interest, which has been applied in the fields of medical health diagnosis, wearable electronics, human-computer interaction, and bionic prosthetics. Electronic skin tactile pressure sensing required high sensitivity, good resolution and fast response for sensing different pressure stimuli. In particular, there were still great challenges in the detection of wide pressure and the preparation of sensitive unit microstructures. Here, the direct-write printing of Weissenberg principle to fabricate GNPs/MWCNT filled conductive composite flexible pressure sensors on PDMS substrates was proposed. The effects of platform moving speed, microneedle rotation speed and the number of direct-write times on the line width of the pressure sensitive structure were investigated based on orthogonal experiments, and the optimal direct-write printing parameters were obtained. The performance of the S-shaped polyline pressure sensor was tested, in which the sensitivity could reached 0.164 kPa-1, and the response/recovery time was 100 ms and 100 ms respectively. The capture cases of objects of different quality and objects with flat/curved surfaces were successively demonstrated to exhibit its excellent sensitivity, stability and fast response performance. This work may paved the road for future integration of high-performance electronic skin in smart robotics and prosthetic solutions.