Kinetics of Nickel Diffusion into Austenitic Stainless Steels AISI 304 and 316L and Calculation of Diffusion Coefficients.

Diffusion bonding has many advantages, but it also has its specifics. When creating heterogeneous joints, problems arise with the creation of intermetallic phases. For this reason, an interlayer is needed to prevent the creation of these unfavorable phases. It is important to ensure that the interlayer is of sufficient thickness to prevent the elements from diffusing through the entire interlayer and the intermetallic phases from being formed again. Conversely, too thick an interlayer causes an increase in the heterogeneity of the bond properties. The creation of the initial diffusion bonds in a heterogeneous diffusion joint of AISI 304 and AISI 316L steel with a 0.2 mm thick nickel interlayer was made in a Gleeble 3500. The experiments to determine the diffusion kinetics were carried out in a vacuum furnace, with subsequent evaluation by EDX (Energy Dispersive X-ray Spectroscopy) analysis. Subsequently, the diffusion coefficients of nickel into both steels were determined, and generalized equations were formulated to calculate the diffusion coefficients for temperatures in the range of 950 to 1150 °C and holding times in the range of 3600 to 18,000 s. Equations are also given to determine the width of the diffused zone between each steel and the Ni interlayer.

Comparison of the Structure, Mechanical Properties and Effect of Heat Treatment on Alloy Inconel 718 Produced by Conventional Technology and by Additive Layer Manufacturing.

The nickel-iron-based alloy Inconel 718 is a progressive material with very good mechanical properties at elevated and lower temperatures. It is used both as wrought and cast alloys as well as material for additive manufacturing technologies. This is the reason why it has received so much attention, as supported by numerous publications. However, these are almost exclusively focused on a specific type of production and processing, and thus only report differences in the mechanical properties between samples prepared by different technologies. Therefore, the major aim of this research was to show how the structure and mechanical properties differ between samples produced by conventional production (wrought alloy) and additively manufactured SLM (Selective Laser Melting). It is shown that by applying appropriate heat treatment, similar strength properties at room and elevated temperatures can be achieved for SLM samples as for wrought samples. In addition, the mechanical properties are also tested up to a temperature of 900 °C, in contrast to the results published so far. Furthermore, it is proven that the microstructures of the wrought (here rolled) and SLM alloys differ significantly both in terms of grain shape and the size and distribution of precipitates.

Tribological Behaviour of Enamel Coatings Created by a Prototype Device for Local Repair of Inorganic Surfaces.

The ability of materials to withstand environmental influences is a frequent necessity in many industries. Special requirements are imposed by such industries where surfaces are affected by acidity during the processing or storage of products. In such cases, when the basic surface is exposed to chemical influences, it is possible to use enamel coatings, which, with their properties, guarantee the protection of the surface and achieve the required service life of the material. This article deals mainly with the interaction between the base material and the enamel and its resistance to wear between the original and the renovated surface caused by local heating. The article presents a methodical procedure for the preparation of test specimens with an enamel layer prepared by AWJ cutting, eliminating its damage. There are minimal differences in the microstructure between the original and the renovated surface due to the production technique. The renovated enamel surface had more bubbles of a larger size than the original surface. Good adhesion between the base metal material (substrate) and the ground coat was demonstrated. The tested surfaces demonstrated high resistance to intensive abrasion conditions with low linear wear increments.

Determination of Grain Growth Kinetics of S960MC Steel.

Fine-grained high-strength low-alloyed (HSLA) steels are used for their advantageous combination of mechanical properties such as high yield strength, tensile strength, ductility, and good formability. These properties are mainly based on applied grain boundary strengthening, which as the only strengthening mechanism allows for the yield strength to increase without a decrease in ductility. Therefore, any changes in grain size lead to irreversible changes in material properties. Such changes also occur during welding in the heat-affected zone (HAZ), where there is a significant change in austenitic grain. In coarse-grain HAZ, this leads to a decrease in yield strength, ductility, toughness, and fatigue strength. The paper experimentally determines the growth kinetics of austenitic grain for fine-grained HSLA steel S960MC. As a result, the values of the activation energy required for grain growth Q and the proportional constant K0 are determined. Knowing these values is important for numerical predictions of austenitic grain size in the HAZ. Based on these predictions, the changes in yield strength, ductility, toughness, and fatigue strength can be estimated.

Determination of CCT Diagram by Dilatometry Analysis of High-Strength Low-Alloy S960MC Steel.

High-strength steels are used more than general structural steel due to their combination of properties such as high strength, good toughness and weldability. They are mainly used in the manufacture of heavy vehicles for the mining industry, cranes, transportation, etc. However, welding these grades of steel brings new challenges. Also, a simulation for welding high-strength steel is required more often. To insert a material database into the simulation program, it is necessary to conduct investigations using CCT (Continuous Cooling Transformation) diagrams, welded joints research, and more. To investigate the behavior of S960MC steel during heating and cooling, we used dilatometry analysis supported by EBSD (Electron Backscatter Diffraction) analysis. A CCT diagram was constructed. The transformation temperatures of Ac1 and Ac3 increase with increasing heating rate. The Ac1 temperature increased by 54 °C and the Ac3 temperatures by 24 °C as the heating rate increased from 0.1 °C/s to 250 °C/s. The austenite decomposition temperatures have a decreasing trend in the cooling phase with increasing cooling rate. As the cooling rate changes from 0.03 °C/s to 100 °C/s, the initial transformation temperature drops from 813 °C to 465 °C. An increase in the cooling rate means a higher proportion of bainite and martensite. At the same time, the hardness increases from 119 HV10 to 362 HV10.

Possibilities to Use Physical Simulations When Studying the Distribution of Residual Stresses in the HAZ of Duplex Steels Welds.

Dual phase steels combine very good corrosion resistance with relatively high values of mechanical properties. In addition, they can maintain good plastic properties and toughness at both room temperature and lower temperatures as well. Despite all the advantages mentioned above, their utility properties can be reduced by technological processing, especially by the application of the temperature cycles. As a result, in the material remain residual stresses with local stress peaks, which are quite problematic especially during cyclic loading. Moreover, determining the level and especially the distribution of such residual stresses is very difficult for duplex steels both due to the structure duality and in light of the very small width of the heat-affected zone (HAZ). This is why the paper presents the possibilities of using physical simulations to study the effect of temperature cycles in residual stresses' magnitude and distribution, where it is possible to study the HAZ in more detail as well as on a much larger sample width due to the utilization of special samples. In the thermal-mechanical simulator Gleeble 3500, temperature-stress cycles were applied to testing samples, generating stress fields with local peaks in the testing samples. In addition, the supplied steel X2CrMnNiN21-5-1 had different phase rations in the individual directions. Therefore, as the residual stresses were measured in several directions and at the same time, it was possible to safely confirm the suitability of the used measurement method. Moreover, the effect of the stress and strain on the change of partial phases' ratios was observed. It has been experimentally confirmed that annealing temperatures of at least 700 °C are required to eliminate local stress peaks after welding. However, an annealing temperature of 550 °C seems to be optimal to maintain sufficient mechanical properties.

Effect of Higher Silicon Content and Heat Treatment on Structure Evolution and High-Temperature Behaviour of Fe-28Al-15Si-2Mo Alloy.

This paper describes the structure and properties of cast Fe3Al-based alloy doped with 15 at. % of silicon and 2 at. % of molybdenum. The higher content of silicon is useful for the enhancement of high-temperature mechanical properties or corrosion resistance of iron aluminides but deteriorates their workability due to increased brittleness. It was found that the presence of both alloying elements leads to an increase of values of the high-temperature yield stress in compression. The heat treatment (annealing at 800 °C for 100 h) used for the achievement of phase stability causes the grain coarsening, so the values of the high-temperature yield stress in compression are lower at 600 °C and 700 °C in comparison to values measured for the as-cast state. This stabilization annealing significantly improves the workability/machinability of alloy. Furthermore, the higher silicon content positively affects the values of the thermal expansion coefficient that was found to be lower in the temperature range up to 600 °C compared to alloys with lower content of silicon.

Experiments and Numerical Simulations of the Annealing Temperature Influence on the Residual Stresses Level in S700MC Steel Welded Elements.

The article presents the results of research on the influence of temperature and time changes of the annealing process on the values and distribution of stresses in the simulated heat-affected zone of S700MC steel welded joints. For this purpose, tests were carried out on a thermal cycle simulator, as well as heating the prepared samples in accordance with the recorded welding thermal cycles, and then annealing at temperatures from 200 to 550 °C. The stresses values in the tested samples before and after the annealing process were measured by using X-ray diffraction (XRD). The performed tests were verified with the results of numerical analyses using the finite element method (FEM) performed in the VisualWeld (SYSWELD) environment as, on the one hand, the verification of the obtained results, and, on the other hand, the source of data for the development of a methodology for conducting analyses of heat treatment processes of S700MC steel welded structures. Also presented are three examples of numerical analyses for Gas Metal Arc (GMAW), laser and hybrid welding and then the annealing process of the obtained joints at selected temperatures. The main purpose of the work was to broaden the knowledge on the influence of annealing parameters on the values and distribution of stresses in welded joints, but also to signal the possibility of using modern software in engineering practice.

Material Utilization of Cotton Post-Harvest Line Residues in Polymeric Composites.

This paper deals with a research focused on utilization of microparticle and short-fiber filler based on cotton post-harvest line residues in an area of polymeric composites. Two different fractions of the biological filler (FCR-reinforced cotton filler) of 20 and 100 µm and the filler with short fibers of a length of 700 µm were used in the research. The aim of the research was to evaluate mechanical characteristics of composites and adhesive bonds for the purpose of gaining new pieces of knowledge which will be applicable in the area of material engineering and assessing application possibilities of residues coming into being from agricultural products processing. Mechanical properties of the composite material produced by a vacuum infusion and tested at temperatures 20, 40, and 60 °C and adhesive bonds which were exposed to a low-cyclic loading, i.e., 1000 cycles at 30% to 70% from reference value of the maximum strength, were evaluated. Composite systems with the FCR adjusted in 5% water solution of NaOH showed higher strength values on average compared to untreated FCR. Unsuitable size of the FCR led to a deterioration of the strength. The filler in the form of 700 FCR microfibers showed itself in a positive way to composite materials, and the particle in the form of 20 FCR did the same to adhesive bonds. Results of adhesive bond cyclic tests at higher stress values (70%) demonstrated viscoelastic behavior of the adhesive layer.