Study on the Tribological Properties of DIN 16MnCr5 Steel after Duplex Gas-Nitriding and Pack Boriding.

DIN 16MnCr5 is commonly used in mechanical engineering contact applications such as gears, joint parts, shafts, gear wheels, camshafts, bolts, pins, and cardan joints, among others. This study examined the microstructural and mechanical properties and tribological behavior of different surface treatments applied to DIN 16MnCr5 steel. The samples were hardened at 870 °C for 15 min and then quenched in water. The surface conditions evaluated were as follows: quenched and tempered DIN 16MnCr5 steel samples without surface treatments (control group), quenched and tempered DIN 16MnCr5 steel samples with gas-nitriding at 560 °C for 6 h, quenched and tempered DIN 16MnCr5 steel samples with pack boriding at 950 °C for 4 h, and quenched and tempered DIN 16MnCr5 steel samples with duplex gas-nitriding and pack boriding. Microstructure characterization was carried out using metallographic techniques, optical microscopy, scanning electron microscopy with energy-dispersive spectroscopy, and X-ray diffraction. The mechanical properties were assessed through microhardness and elastic modulus tests using nanoindentation. The tribological behavior was evaluated using pin-on-disc tests following the ASTM G99-17 standard procedure under dry sliding conditions. The results indicated that the surface treated with duplex gas-nitriding and pack boriding exhibited the highest wear resistance and a reduced coefficient of friction due to improved mechanical properties, leading to increased hardness and elastic modulus.

Identification of Stress Fields in a Customized Mandibular Reconstruction Based on a Photoelastic Model.

Tumors, trauma and infections are the main reasons for subjecting a patient to a bone reconstruction made with the use of bone grafts or prosthetic elements, using for example components such as osteosynthesis plates, meshes and screws for their stabilization.This study focuses on the photoelastic analysis of a customized prosthesis of the jaw for a patient diagnosed with osteonecrosis. A resin model was manufactured as follows: DICOM files were processed in ScanIP software to obtain an STL file that was used to generate an antagonist model of the healthy section of the jaw using CATIA software, then, models were printed in Acrylonitrile Butadiene Styrene (ABS). Following the resin casting technique, the printed model of the jaw was used to construct a resin model, which is tested to determine its mechanical behavior.After carrying out the photoelastic analysis, it was found that the assembly process generates stress concentration zones. Here, the stress reaches a maximum value after the application of a bite force of 130.9 N in the premolars. In this study near the premolars, 3 stress concentration zones were identified and overlap of stress fields is reveled.The results show the importance of planning in the design and assembly process to obtain the best results in the reconstruction, reducing in this way the risk of a surgical reoperation due to problems of rupture or loosening of the prosthesis.