Bio-Based Flame-Retardant Coatings Based on the Synergistic Combination of Tannic Acid and Phytic Acid for Nylon-Cotton Blends.

Natural and synthetic polymeric fibers are used extensively in making fabrics for a variety of civilian and military applications. Due to the durability and comfort, nyco, a 50-50% blend of nylon 66 and cotton, is used as the material of choice in many applications including military uniforms. This fabric is flammable due to the presence of cotton and nylon but has good mechanical properties and is comfortable to wear. Here, we report a novel surface functionalization method that utilizes a synergistic combination of bio-based materials, tannic acid (TA) and phytic acid (PA), to impart flame-retardant (FR) properties to the nyco fabric. TA and PA were sequentially attached to nylon and cotton fibers through hydrogen bonding interactions and phosphorylation, respectively. The surface functionalization of the treated fabrics was confirmed using Fourier-transform infrared spectroscopy. Thermogravimetric analysis, microscale combustion calorimetry, cone calorimetry, and vertical flame testing were employed to study the effect of the functionalization on the thermal stability and flammability of the nyco fabric. Though reasonable durable functionalization is observed from elemental analysis, it is not enough to impart wash-durable FR treatment. These results indicate that flame retardancy is enabled through the enhanced char formation provided by the combination of TA and PA. The TA-PA system applied to nyco shows great promise as a bio-based FR system. This study for the first time also provides evidence for the selectivity of TA in imparting FR characteristics for nylon and PA in imparting FR properties for cotton. The combination of TA and PA provides promising FR characteristics to nyco.

Phosphoryl-rich flame-retardant ions (FRIONs): towards safer lithium-ion batteries.

The functionalized catecholate, tetraethyl (2,3-dihydroxy-1,4-phenylene)bis(phosphonate) (H2 -DPC), has been used to prepare a series of lithium salts Li[B(DPC)(oxalato)], Li[B(DPC)2], Li[B(DPC)F2], and Li[P(DPC)3]. The phosphoryl-rich character of these anions was designed to impart flame-retardant properties for their use as potential flame-retardant ions (FRIONs), additives, or replacements for other lithium salts for safer lithium-ion batteries. The new materials were fully characterized, and the single-crystal structures of Li[B(DPC)(oxalato)] and Li[P(DPC)3] have been determined. Thermogravimetric analysis of the four lithium salts show that they are thermally stable up to around 200 °C. Pyrolysis combustion flow calorimetry reveals that these salts produce high char yields upon combustion.

Exceptionally Flame Retardant Sulfur-Based Multilayer Nanocoating for Polyurethane Prepared from Aqueous Polyelectrolyte Solutions.

Many current flame retardant (FR) strategies for polymers contain environmentally harmful compounds and/or negatively impact processing and mechanical properties. In an effort to overcome these issues, a effective flame retardant nanocoating comprised of positively charged chitosan (CH) and anionic poly(vinyl sulfonic acid sodium salt) (PVS) was deposited onto flexible polyurethane foam using layer-by-layer (LbL) assembly. This coating system completely stops foam melt dripping upon exposure to the direct flame from a butane torch. Furthermore, 10 CH-PVS bilayers (∼30 nm thick) add only 5.5% to the foam's weight and completely stop flame propagating on the foam due to the fuel dilution effect from non flammable gases (e.g, water, sulfur oxides, and ammonia) released from the coating during degradation. Cone calorimetry reveals that this same coated foam has a 52% reduction in peak heat release rate relative to an uncoated control. This water-based, environmentally benign nanocoating provides an effective postprocess flame retardant treatment for a variety of complex substrates (foam, fabric, etc.).

Intumescent multilayer nanocoating, made with renewable polyelectrolytes, for flame-retardant cotton.

Thin films of fully renewable and environmentally benign electrolytes, cationic chitosan (CH) and anionic phytic acid (PA), were deposited on cotton fabric via layer-by-layer (LbL) assembly in an effort to reduce flammability. Altering the pH of aqueous deposition solutions modifies the composition of the final nanocoating. CH-PA films created at pH 6 were thicker and had 48 wt % PA in the coating, while the thinnest films (with a PA content of 66 wt %) were created at pH 4. Each coating was evaluated at both 30 bilayers (BL) and at the same coating weight added to the fabric. In a vertical flame test, fabrics coated with high PA content multilayers completely extinguished the flame, while uncoated cotton was completely consumed. Microcombustion calorimetry confirmed that all coated fabric reduces peak heat release rate (pkHRR) by at least 50% relative to the uncoated control. Fabric coated with pH 4 solutions shows the greatest reduction in pkHRR and total heat release of 60% and 76%, respectively. This superior performance is believed to be due to high phosphorus content that enhances the intumescent behavior of these nanocoatings. These results demonstrate the first completely renewable intumescent LbL assembly, which conformally coats every fiber in cotton fabric and provides an effective alternative to current flame retardant treatments.

Graphite oxide flame-retardant polymer nanocomposites.

Graphite oxide (GO) polymer nanocomposites were developed at 1, 5, and 10 wt % GO with polycarbonate (PC), acrylonitrile butadiene styrene, and high-impact polystyrene for the purpose of evaluating the flammability reduction and material properties of the resulting systems. The overall morphology and dispersion of GO within the polymer nanocomposites were studied by scanning electron microscopy and optical microscopy; GO was found to be well-dispersed throughout the matrix without the formation of large aggregates. Mechanical testing was performed using dynamic mechanical analysis to measure the storage modulus, which increased for all polymer systems with increased GO loading. Microscale oxygen consumption calorimetry revealed that the addition of GO reduced the total heat release and peak heat release rates in all systems, and GO-PC composites demonstrated very fast self-extinguishing times in vertical open flame tests, which are important to some regulatory fire safety applications.