By-products: oil sorbents as a potential energy source.

The present study investigated the utilization of an industrial by-product, lignite fly ash, in oil pollution treatment, with the further potential profit of energy production. The properties of lignite fly ash, such as fine particle size, porosity, hydrophobic character, combined with the properties, such as high porosity and low specific gravity, of an agricultural by-product, namely sawdust, resulted in an effective oil-sorbent material. The materials were mixed either in the dry state or in aqueous solution. The oil sorption behaviour of the fly ash-sawdust mixtures was investigated in both marine and dry environments. Mixtures containing fly ash and 15-25% w/w sawdust performed better than each material alone when added to oil spills in a marine environment, as they formed a cohesive semi-solid phase, adsorbing almost no water, floating on the water surface and allowing total oil removal. For the clean-up of an oil spill 0.5 mm thick with surface area 1000 m(2), 225-255 kg of lignite fly ash can be utilized with the addition of 15-25% w/w sawdust. Fly ash-sawdust mixtures have also proved efficient for oil spill clean-up on land, since their oil sorption capacity in dry conditions was at least 0.6-1.4 g oil g(-1) mixture. The higher calorific value of the resultant oil-fly ash-sawdust mixtures increased up to that of bituminous coal and oil and exceeded that of lignite, thereby encouraging their utilization as alternative fuels especially in the cement industry, suggesting that the remaining ash can contribute in clinker production.

Comparative uptake study of toxic elements from aqueous media by the different particle-size-fractions of fly ash.

The purpose of the study described in this paper was to determine the removal of Cr (total), Cr (VI), Cu, Ni, Pb, Zn and Cd from wastewater using different particle-size-fractions of highly calcareous and highly siliceous fly ashes (FAs). Three different Hellenic FAs (two calcareous and one siliceous) were tested for their capability of precipitating heavy metals from aqueous solutions. Each FA sample was separated into six different size-fractions with a grain diameter range of: [(0-25) (25-40) (40-90) (90-150) (150-400) and (>400)] µm. The different FA grain-fractions were evaluated in terms of their chemical composition, pH, Loss on Ignition (LOI) and CaO(f) (%). Batch adsorption experiments were then carried out, indicating that the various grain-fractions of the highly siliceous FA were more efficient in precipitating Cr (VI) but less capable of retaining Cd, Cu, Ni, Pb and Zn. On the other hand, the high-Ca fly ashes were proven to be more efficient in uptaking Cd, Cu, Ni, Pb and Zn, but less in hexavalent chromium. This particular tendency was also confirmed in the case of the different particle-size-fractions of same fly ashes. It was actually verified that FAs can be more effective in the field of industrial wastewater-remediation when separated into their size-fractions.

Removal of heavy metals from wastewater using CFB-coal fly ash zeolitic materials.

Polish bituminous (PB) and South African (SA) coal fly ash (FA) samples, derived from pilot-scale circulated fluidized bed (CFB) combustion facilities, were utilized as raw materials for the synthesis of zeolitic products. The two FAs underwent a hydrothermal activation with 1M NaOH solution. Two different FA/NaOH solution/ratios (50, 100g/L) were applied for each sample and several zeolitic materials were formed. The experimental products were characterized by means of X-ray diffraction (XRD) and energy dispersive X-ray coupled-scanning electron microscope (EDX/SEM), while X-ray fluorescence (XRF) was applied for the determination of their chemical composition. The zeolitic products were also evaluated in terms of their cation exchange capacity (CEC), specific surface area (SSA), specific gravity (SG), particle size distribution (PSD), pH and the range of their micro- and macroporosity. Afterwards the hybrid materials were tested for their ability of adsorbing Cr, Pb, Ni, Cu, Cd and Zn from contaminated liquids. Main parameters for the precipitation of the heavy metals, as it was concluded from the experimental results, are the mineralogical composition of the initial fly ashes, as well as the type and the amount of the produced zeolite and specifically the mechanism by which the metals ions are hold on the substrate.