Characteristics of SH0-Wave Converted to T(0, 1)-Wave Based on a T-Shaped Plate Wrapped Around a Pipe.

Ultrasonic guided waves are widely used in industrial nondestructive testing for pipes and plates, where pipe waves and plate waves exhibit similar behaviors for some specific modes. This paper investigates the characteristics of an SH0 mode plate wave converted to a T(0, 1) mode pipe wave based on their similar dispersion and wave structure properties. First, the analytical solution is initially proposed to analyze the characteristics of the SH0-wave propagation in a model of arrayed plates coupled to a pipe. The dispersion curves of the shear horizontal waves are established in a bounded double-layer plate in which the effect of the material and the effect of the thickness ratio of the layers are both considered. An equivalent model of a T-shaped plate wrapped around a pipe is then presented, and the numerical simulation of the SH0-wave propagation in the T-shaped plate is studied. Finally, the validity of the model is verified by experiments in which the periodic permanent magnet (PPM) electromagnet acoustic transducer (EMAT) to generate the SH0-wave, and the arrayed PPM EMAT to detect the T(0, 1)-wave are designed and built.

Mode Conversion Behavior of Guided Wave in a Pipe Inspection System Based on a Long Waveguide.

To make clear the mode conversion behavior of S0-mode lamb wave and SH0-plate wave converting to the longitudinal mode guided wave and torsional mode guided wave in a pipe, respectively, the experiments were performed based on a previous built pipe inspection system. The pipe was wound with an L-shaped plate or a T-shaped plate as the waveguide, and the S0-wave and SH0-wave were excited separately in the waveguide. To carry out the objective, a meander-line coil electromagnetic acoustic transducer (EMAT) for S0-wave and a periodic permanent magnet (PPM) EMAT for SH0-wave were developed and optimized. Then, several comparison experiments were conducted to compare the efficiency of mode conversion. Experimental results showed that the T(0,1) mode, L(0,1) mode, and L(0,2) mode guided waves can be successfully detected when converted from the S0-wave or SH0-wave with different shaped waveguides. It can also be inferred that the S0-wave has a better ability to convert to the T(0,1) mode, while the SH0-wave is easier to convert to the L(0,1) mode and L(0,2) mode, and the L-shaped waveguide has a better efficiency than T-shaped waveguide.

Development of an ultrasonic inspection robot using an electromagnetic acoustic transducer for a Lamb wave and an SH-plate wave.

For inspection of a storage tank and pipeline in service, the application of an automatic inspection system (nondestructive inspection robot) is desirable, because manual inspection is difficult to perfectly and exactly perform due to the enormous amount of inspection needed. However, an ultrasonic nondestructive inspection robot with a piezoelectric oscillator needs to touch only the material surface to be directly inspected using a coupling medium. That is, the material surface and the sensor must always be held by constant pressure in the vertical direction on the material side. Actually, it is difficult to overcome these problems; thus an ultrasonic inspection robot could not be widely applied. We then tried to develop an ultrasonic inspection robot with an electromagnetic acoustic transducer (EMAT) which did not require a coupling medium to inspect the circumferential pipe parts. We developed a special EMAT that could transmit and receive alternately a Lamb wave with high sensitivity and a SH-plate wave without influence by the welded part. The method by which the inspection robot turned around the direction of the steel pipe surroundings was executed by observing the tape pasted in the direction of the steel pipe surroundings with an installed CCD camera. In this report, the basic mechanism of this inspection robot and an examination of results are described.

Conventional electromagnetic acoustic transducer development for optimum Lamb wave modes.

Lamb waves are normally utilized for inspecting thin metal sheets. Wheel type probes using piezoelectric oscillators have generally been used as the sensors for Lamb waves. Recently, the electromagnetic acoustic transducer (EMAT) has been developed and is beginning to be used as a Lamb wave detector. We have developed a useful type of transducer for Lamb waves. The new EMAT consists of a meander coil with a narrow distance of 2.5 mm and has a symmetrical structure in the vertical direction for both surface sides. The new EMAT can generate Lamb waves with variable wavelengths corresponding to the frequency range from approximately 300 kHz to 2.5 MHz and multiple modes, and can also generate selected symmetrical and anti-symmetrical mode Lamb waves. It is demonstrated that the optimum Lamb wave mode could be produced by the appropriate positioning of the EMATs and controlling the phase (same or inversed) of the electrical signal driving the device. The described EMAT can be used to examine steel (or other material) sheets of different thickness. It is also shown that the S0 (0.3 MHz) mode Lamb wave is the most effective for the deepest (up to 6 mm) penetration.