Ferric Ions Crosslinked Epoxidized Natural Rubber Filled with Carbon Nanotubes and Conductive Carbon Black Hybrid Fillers.

Natural rubber with 50 mol % epoxidation (ENR-50) was filled with carbon nanotubes (CNTs) and conductive carbon black (CCB) hybrid fillers with various CCB loadings of 2.5, 5.0, 7.0, 10.0 and 15.0 phr, and the compounds were mixed with ferric ion (Fe3+) as a crosslinking agent. The ENRs filled exclusively with CNTs, and CNT-CCB hybrid fillers exhibited typical curing curves at different CCB loadings, i.e., increasing torque with time and thus crosslinked networks. Furthermore, the incorporation of CNT-CCB hybrid fillers and increasing CCB loadings caused an enhancement of tensile properties (modulus and tensile strength) and crosslink densities, which are indicated by the increasing torque difference and the crosslink densities. The crosslink densities are determined by swelling and temperature scanning stress relaxation (TSSR). Increasing CCB loadings also caused a significant improvement in bound rubber content, filler-rubber interactions, thermal resistance, glass transition temperature (Tg) and electrical conductivity. A combination of 7 phr CNT and CCB with loading higher than 2.5 phr gave superior properties to ENR vulcanizates. Furthermore, the secondary CCB filler contributes to the improvement of CNT dispersion in the ENR matrix by networking the CNT capsules and forming CNT-CCB-CNT pathways and thus strong CNT-CCB networks, indicating the improvement in the tensile properties, bound rubber content and dynamic properties of the ENR composites. Moreover, higher electrical conductivity with a comparatively low percolation threshold of the hybrid composites was found as compared to the ENR filled with CNTs without CCB composite. The superior mechanical and other properties are due to the finer dispersion and even distribution of CNT-CCB hybrid fillers in the ENR matrix.

Characterization of Mixed Pellets Made from Rubberwood (Hevea brasiliensis) and Refuse-Derived Fuel (RDF) Waste as Pellet Fuel.

The objective of this study was to investigate the production and properties of mixed pellets made from rubberwood (Hevea brasiliensis Muell. Arg) and refuse-derived fuel (RDF) waste with no added binder. Three different conditions of mixed pellets were developed to compare their chemical and physical properties to rubberwood pellets. The produced samples were subjected to both ultimate and proximate analyses. The contents of C, H, N, S, and Cl significantly increased with the increasing amount of refuse-derived fuel in the samples, resulting in reduction of the volatile matter. The mechanical durability of the pellet samples ranged between an average value of 98 and 99%. Mixed pellets containing 50% of rubberwood and 50% of refuse-derived fuel have improved heating values by 22.21% compared to rubberwood pellets. Moreover, mixed pellets having 50% of wood and 50% of refuse-derived fuel had the highest density and the highest energy compared to the other samples. Based on the findings of this study, it appears that the manufactured mixed pellets have the potential to be used as high-energy fuel.

Internal Polymerization of Epoxy Group of Epoxidized Natural Rubber by Ferric Chloride and Formation of Strong Network Structure.

In this work, studies are carried out to understand the crosslinking reaction of epoxidized natural rubber (50 mol% epoxy, ENR-50) by metal ion namely ferric ion (Fe3+, FeCl3, ferric chloride). It is found that a small amount of FeCl3 can cure ENR to a considerable extent. A direct interaction of the ferric ion with the epoxy group as well as internal polymerization enable the ENR to be cured in an efficient manner. It was also found that with the increased concentration of FeCl3, the crosslinking density of the matrix increased and therefore, the ENR offers higher mechanical properties (i.e., modulus and tensile strength). In addition, the glass transition temperature (tg) of ENR vulcanizate is increased with increasing concentration of FeCl3. Moreover, the thermal degradation temperature (Td) of the ENR-FeCl3 compound was shifted toward higher temperature as increasing concentration FeCl3.

Novel epoxidized natural rubber composites with geopolymers from fly ash waste.

Geopolymer (GP) based on fly ash waste from electric power generating plants has been applied in natural rubber composites as a sustainable solution to deal with this industrial solid waste. This alternative type of rubber filler can reduce hazards and environmental impacts of that waste. Novel elastomer composites based on geopolymer (GP) filled epoxidized natural rubber (ENR) were prepared with various GP loadings. Cure characteristics, mechanical, dynamic, thermal, and morphological properties of the ENR/GP composites were characterized. It was found that incorporating GP significantly affected cure characteristics of ENR compounds, decreasing scorch and cure times by accelerating the cure rate via the excessive metal oxides in GP. Furthermore, the ENR/GP composites with 15 phr GP showed the highest tensile strength due to maximal chemical linkages of hydroxyl groups and metal oxides on GP surfaces and epoxide groups in ENR. This was confirmed by a new FTIR peak for SiOH bending vibrations at the wavenumber 970 cm-1. Furthermore, the Payne effect in ENR/GP composites was assessed from the relationship of shear modulus and strain amplitude at a fixed oscillation frequency. It was found that the Payne effect, or the level of filler-filler interactions, increased with GP loading. In addition, it was also found that the glass transition temperature (Tg) of ENR/GP composites increased with GP loading. Furthermore, TGA and TSSR results suggest that the metal oxide in GP activated degradation of the rubber network at elevated temperatures.

Thermoplastic vulcanizates based on waste truck tire rubber and copolyester blends reinforced with carbon black.

Devulcanized rubber (DR) was prepared from waste truck tire rubber via thermo-chemical devulcanization process. Thermoplastic vulcanizates (TPVs) based on blending of DR and copolyester (DR/COPE) were prepared. Effects of carbon black loading on microstructure, mechanical properties and elastomeric behaviors of dynamically cured DR/COPE blends were investigated. It was found that increasing of the carbon black loadings leads to transformation from co-continuous phase structure to dispersion of smaller vulcanized rubber domains in the COPE matrix. Furthermore, the carbon black was well dispersed in the DR/COPE matrix up to 10 wt% and then the aggregates slightly occurred with increasing of carbon black loadings. In addition, dynamic experiments proved that a progressive non-linear behavior was more pronounced with increasing of carbon black loadings. Also, tan δmax of the DR phase decreases with increasing carbon black concentration indicating mainly localization of filler in rubber phase. Moreover, it was found that increases of CB loadings resulted in increase of tensile strength and hardness while the elongation at break was slightly decreased. Additionally, the rate of stress relaxations was found to be increased with increasing CB loadings.

Comparative study of the mesostructure of natural and synthetic polyisoprene by size exclusion chromatography-multi-angle light scattering and asymmetrical flow field flow fractionation-multi-angle light scattering.

This paper presents results from the first analyses of the mesostructure of natural rubber (NR) by asymmetrical flow field flow fractionation (AF4). The results are compared with those obtained by size exclusion chromatography (SEC) in terms of average molar masses, radius of gyration and insoluble part (or gel quantity). Comparable results were obtained for the sample not containing gel. Conversely, for samples with gel, significant differences were found due to the presence of microaggregates. Contrary to SEC, AF4 fractionation enables partial fractionation of polyisoprene chains and microaggregates in a single run without preliminary treatment. The results presented here also highlight the special structure (very compact spheres) of microaggregates in NR compared to chemical crosslinked microaggregates in synthetic polyisoprene. The advantages and drawbacks of both techniques for analysing NR samples are also discussed.