Effects of the Transfer Method and Interfacial Adhesion on the Frictional and Wear Resistance Properties of a Graphene-Coated Polymer.

Graphene is a promising candidate used to reduce friction and wear in micro- and nano-device applications owing to its superior mechanical robustness and intrinsic lubrication properties. Herein, we report the frictional and wear resistance properties of a graphene-coated polymer and how they are affected by fabrication processes. The results show that graphene deposited on a polymer substrate effectively improves both frictional and wear resistance properties, and the degree of improvement significantly depends on the graphene transfer method and interfacial adhesion between graphene and the substrate. Dry-transferred graphene showed better improvement than wet-transferred graphene, and the strong adhesion of graphene achieved by imidazole treatment aided the improvement. A combined analysis of surface morphology and scratch trace shows that the graphene transfer method and graphene adhesion dominate the structural integrity of the transferred graphene, and the graphene/substrate interfacial adhesion plays a decisive role in the improvement of both properties by suppressing the delamination of graphene from the substrate during the nanoscratch test, thereby preventing crack formation in graphene and weakening the puckering effect.

Structural Integrity Preserving and Residue-Free Transfer of Large-Area Wrinkled Graphene onto Polymeric Substrates.

Wrinkled graphene offers many advantageous features resulting from modifying the structural and physical properties as well as the chemical reactivity of graphene. However, its inadequate transferability to other substrates has limited its usability. This paper reports a roll-based clean transfer approach that enables the damage-free and contamination-free transfer of large-area wrinkled graphene onto polymeric substrates without compromising the integrity of wrinkle structures. The method implements the simultaneous imidazole-assisted etching and doping of chemical vapor-deposited graphene to fabricate multilayer graphene on a thermoplastic polystyrene (PS) substrate coated with a water-soluble poly(4-styrenesulfonic acid) (PSS) sacrificial layer via a roll-based transfer process. The compliant PSS layer affords the conformal contact between the PS substrate and graphene during the wrinkle formation process, enabling the controllable fabrication of graphene wrinkle structures on a large area. The water-soluble properties of PSS simplify the typically difficult separation of wrinkled graphene from the PS substrate after its transfer onto a target substrate. This improves the transferability of wrinkled graphene, rendering the transfer process solvent-free and residue-free. This work demonstrates the feasibility of the formulated method by transferring centimeter-scale wrinkled graphene onto currently used transparent flexible substrates (i.e., polyethylene terephthalate and polydimethylsiloxane). The results indicate that the transferred wrinkled graphene possesses the desirable combination of superior stretchability, optical transmittance, sheet resistance, and electromechanical stability, rendering its suitable application to transparent flexible and stretchable electronics.