Bi2Te3-Based Thermoelectric Modules for Efficient and Reliable Low-Grade Heat Recovery.

Bismuth-telluride-based alloy has long been considered as the most promising candidate for low-grade waste heat power generation. However, optimizing the thermoelectric performance of n-type Bi2Te3 is more challenging than that of p-type counterparts due to its greater sensitivity to texture, and thus limits the advancement of thermoelectric modules. Herein, the thermoelectric performance of n-type Bi2Te3 is enhanced by incorporating a small amount of CuGaTe2, resulting in a peak ZT of 1.25 and a distinguished average ZT of 1.02 (300-500 K). The decomposed Cu+ strengthens interlayer interaction, while Ga+ optimizes carrier concentration within an appropriate range. Simultaneously, the emerged numerous defects, such as small-angle grain boundaries, twin boundaries, and dislocations, significantly suppresses the lattice thermal conductivity. Based on the size optimization by finite element modelling, the constructed thermoelectric module yields a high conversion efficiency of 6.9% and output power density of 0.31 W cm-2 under a temperature gradient of 200 K. Even more crucially, the efficiency and output power little loss after subjecting the module to 40 thermal cycles lasting for 6 days. This study demonstrates the efficient and reliable Bi2Te3-based thermoelectric modules for broad applications in low-grade heat harvest.

Comparison of the Field Trapping Ability of MgB2 and Hybrid Disc-Shaped Layouts.

Superconductors have revolutionized magnet technology, surpassing the limitations of traditional coils and permanent magnets. This work experimentally investigates the field-trapping ability of a MgB2 disc at various temperatures and proposes new hybrid (MgB2-soft iron) configurations using a numerical approach based on the vector potential (A→) formulation. The experimental characterization consists in measurements of trapped magnetic flux density carried out using cryogenic Hall probes located at different radial positions over the MgB2 sample, after a field cooling (FC) process and the subsequent removal of the applied field. Measurements were performed also as a function of the distance from the disc surface. The numerical modelling of the superconductor required the evaluation of the critical current density dependence on the magnetic flux density (Jc(B)) obtained through an iterative procedure whose output were successfully validated by the comparison between experimental and computed data. The numerical model, upgraded to also describe the in-field behavior of ARMCO soft iron, was then employed to predict the field-trapping ability of hybrid layouts of different shapes. The most promising results were achieved by assuming a hollow superconducting disc filled with a ferromagnetic (FM) cylinder. With such a geometry, optimizing the radius of the FM cylinder while the external dimensions of the superconducting disc are kept unchanged, an improvement of more than 30% is predicted with respect to the full superconducting disc, assuming a working temperature of 20 K.

High Performance Thermoelectric Power of Bi0.5Sb1.5Te3 Through Synergistic Cu2GeSe3 and Se Incorporations.

Bi2Te3-based alloys are the benchmark for commercial thermoelectric (TE) materials, the widespread demand for low-grade waste heat recovery and solid-state refrigeration makes it imperative to enhance the figure-of-merits. In this study, high-performance Bi0.5Sb1.5Te3 (BST) is realized by incorporating Cu2GeSe3 and Se. Concretely, the diffusion of Cu and Ge atoms optimizes the hole concentration and raises the density-of-states effective mass (md *), compensating for the loss of "donor-like effect" exacerbated by ball milling. The subsequent Se addition further increases md *, enabling a total 28% improvement of room-temperature power factor (S2σ), reaching 43.6 µW cm-1 K-2 compared to the matrix. Simultaneously, the lattice thermal conductivity is also significantly suppressed by multiscale scattering sources represented by Cu-rich nanoparticles and dislocation arrays. The synergistic effects yield a peak ZT of 1.41 at 350 K and an average ZT of 1.23 (300-500 K) in the Bi0.5Sb1.5Te2.94Se0.06 + 0.11 wt.% Cu2GeSe3 sample. More importantly, the integrated 17-pair TE module achieves a conversion efficiency of 6.4%, 80% higher than the commercial one at ΔT = 200 K. These results validate that the facile composition optimization of the BST/Cu2GeSe3/Se is a promising strategy to improve the application of BST-based TE modules.

Enhanced Thermoelectric Performance of P-Type (Bi,Sb)2 Te3 by Incorporating Non-Stoichiometric Ag5 Te3 and Refining Te-Se Ratio.

Power generation modules utilizing thermoelectric (TE) materials are suitable for recycling widespread low-grade waste heat (<600 K), highlighting the immediate necessity for advanced Bi2 Te3 -based alloys. Herein, the substantial enhancement in TE performance of the p-type Bi0.4 Sb1.6 Te3 (BST) sintered sample is realized by subtly incorporating the non-stoichiometric Ag5 Te3 and counteractive Se. Specifically, Ag atoms diffused into the BST lattice improve the density-of-states effective mass (md * ) and boost the hole concentration for the suppressed bipolar effect. The addition of Se further improves md * prompting the room-temperature power factor upgrade to 46 W cm-1  K-2 . Concurrently, the lattice thermal conductivity is considerably lowered by multiple scattering sources exemplified by Sb-rich nanoprecipitates and dense dislocations. These synergistic results yield a high peak ZT of 1.44 at 375 K and an average ZT of 1.28 between 300 and 500 K in the Bi0.4 Sb1.6 Te2.95 Se0.05 + 0.05 wt.% Ag5 Te3 sample. More significantly, when coupled with n-type zone-melted Bi2 Te2.7 Se0.3 , the integrated 17-pair TE module achieves a competitive conversion efficiency of 6.1% and an output power density of 0.40 W cm-2 at a temperature difference of 200 K, demonstrating great potential for practical applications.

The Influence of Preparation Temperature on the Different Facets of Bulk MgB2 Superconductors.

Two MgB2 samples were prepared using the spark plasma sintering (SPS) technique at different temperatures-950 °C (S1) and 975 °C (S2)-for 2 h under 50 MPa pressure to study the influence of preparation temperature on different facets, namely those perpendicular (PeF) and parallel (PaF) to the compression direction of uniaxial pressure during the SPS of MgB2 samples. We analyzed the superconducting properties of the PeF and PaF of two MgB2 samples prepared at different temperatures from the curves of the critical temperature (TC), the curves of critical current density (JC), the microstructures of MgB2 samples, and the crystal size from SEM. The values of the onset of the critical transition temperature, Tc,onset, were around 37.5 K and the transition widths were about 1 K, which indicates that the two samples exhibit good crystallinity and homogeneity. The PeF of the SPSed samples exhibited slightly higher JC compared with that of the PaF of the SPSed samples over the whole magnetic field. The values of the pinning force related to parameters h0 and Kn of the PeF were lower than those of the PaF, except for Kn of the PeF of S1, which means that the PeF has a stronger GBP than the PaF. In low field, the most outstanding performance was S1-PeF, whose critical current density (JC) was 503 kA/cm2 self-field at 10 K, and its crystal size was the smallest (0.24 µm) among all the tested samples, which is consistent with the theory that a smaller crystal size can improve the JC of MgB2. However, in high field, S2-PeF had the highest JC value, which is related to the pinning mechanism and can be explained by grain boundary pinning (GBP). With an increase in preparation temperature, S2 showed a slightly stronger anisotropy of properties. In addition, with an increase in temperature, point pinning becomes stronger to form effective pinning centers, leading to a higher JC.

Comparative Study on the Densification, Microstructure and Properties of WC-10(Ni, Ni/Co) Cemented Carbides Using Electroless Plated and Coprecipitated Powders.

More and more attention is being paid to the influence of powder mixing on the mechanical properties and corrosion resistance of WC-based cemented carbides. In this study, WC was mixed with Ni and Ni/Co, respectively, by chemical plating and co-precipitated-hydrogen reduction, which are labelled as WC-NiEP, WC-Ni/CoEP, WC-NiCP and WC-Ni/CoCP, respectively. After being densified in a vacuum, the density and grain size of CP were denser and finer than those of EP were. Simultaneously, the better mechanical properties of flexural strength (1110 MPa) and impact toughness (33 kJ/m2) were obtained by WC-Ni/CoCP due to the uniform distribution of WC and binding phase and solid solution enhancement of the Ni-Co alloy. In addition, the lowest self-corrosion current density of 8.17 × 10-7 A·cm-2, a self-corrosion potential of -0.25 V and the biggest corrosion resistance of 1.26 × 105 Ω in 3.5 wt % NaCl solution were obtained by WC-NiEP because of the presence of the Ni-Co-P alloy.

High Critical Current Density of Nanostructured MgB2 Bulk Superconductor Densified by Spark Plasma Sintering.

In situ MgB2 superconducting samples were prepared by using the spark plasma sintering method. The density of the obtained bulks was up to 95% of the theoretical value predicted for the material. The structural and microstructural characterizations of the samples were investigated using X-ray diffraction and SEM and correlated to their superconducting properties, in particular their critical current densities, Jc, which was measured at 20 K. Extremely high critical current densities of up to 6.75 × 105 A/cm2 in the self-field and above 104 A/cm2 at 4 T were measured at 20 K, indicating that vortex pinning is very strong. This property is mainly attributed to the sample density and MgB2 nanograins in connection to the presence of MgO precipitates and areas rich in boron.

Enhanced Thermoelectric and Mechanical Performances in Sintered Bi0.48Sb1.52Te3-AgSbSe2 Composite.

Bismuth telluride alloys have dominated the industrial application of thermoelectric cooling, but the relatively poor mechanical performance of commercial zone-melting material seriously limits the device integration and stability. Here, we exhibit synergistically enhanced thermoelectric and mechanical performances of sintered Bi0.48Sb1.52Te3-AgSbSe2 composites. It is found that the increased hole concentration improves the S2σ to 40 µW cm-1 K-2 at room temperature, and the emerged various defects effectively suppress the κl to 0.57 W m-1 K-1 at 350 K. All effects harvest a highest ZT = 1.2 at 350 K along with an average ZT = 1.0 between 300-500 K in the x = 0.2 sample. Notably, AgSbSe2 addition not only optimizes the thermoelectric properties, but also enhances the mechanical performance with a Vickers hardness of 0.75 GPa. Furthermore, the isotropy of thermoelectric properties is also observably promoted by solid-phase reaction combined with high-energy ball milling and hot pressing. Our study reveals a viable strategy to improve the comprehensive performance of sintered bismuth telluride materials.

Achieving High Thermoelectric Performance of n-Type Bi2Te2.79Se0.21 Sintered Materials by Hot-Stacked Deformation.

Bismuth telluride has been the only commercial thermoelectric candidate, but the n-type sintered material lags well behind the p-type one in the zT value, which severely limits the further development of thermoelectrics. Here, we report a promising technique named hot-stacked deformation to effectively improve the thermoelectric properties of n-type Bi2Te2.79Se0.21 + 0.067 wt % BiCl3 materials based on zone-melting ingots. It is found that a high grain alignment is maintained during the plastic deformation and the carrier concentration is properly optimized owing to the donor-like effect, leading to an enhanced power factor. Moreover, the lattice thermal conductivity is obviously suppressed due to the emerged phonon scattering centers of dense grain boundaries and dislocations. These effects synergistically yield a maximum zT value of 1.38 and an average zTave of 1.18 between 300 and 500 K in the hot-stacked deformed sample, which is approximately 42% higher than those of the zone-melting ingots.

Phonon Engineering for Thermoelectric Enhancement of p-Type Bismuth Telluride by a Hot-Pressing Texture Method.

Phonon engineering is a core stratagem to improve the thermoelectric performance, and multi-scale defects are expected to scatter a broad range of phonons and compress the lattice thermal conductivity. Here, we demonstrate obviously enhanced thermoelectric properties in Bi0.48Sb1.52Te3 alloy by a hot-pressing texture method along the axial direction of a zone-melted ingot. It is found that a plastic deformation of grain refinement and rearrangement occurs during the textured pressing process. Although the obtained power factor is slightly decreased, a large amount of grain boundaries emerges in the textured samples and dense dislocations are observed around the boundaries and inside the grains. These additional phonon scattering centers can effectively scatter the low- and mid-frequency phonons, and the corresponding lattice thermal conductivity is significantly reduced to only 50% of that of zone-melted samples. Consequently, the maximum figure of merit (ZT) reaches 1.44 at 330 K and the average ZT (300-380 K) reaches 1.38. This study suggests that the simple hot-pressing texture technique is a promising method to significantly optimize the cooling capacity of Bi0.48Sb1.52Te3-based thermoelectric refrigeration.

Anisotropy of Transport Properties Correlated to Grain Boundary Density and Quantified Texture in Thick Oriented Ca3Co4O9 Ceramics.

The misfit-layered Ca3Co4O9 oxide is being seen as a potential thermoelectric (TE) candidate for high-temperature power generation in air. Given the very small size and low strength exhibited by single crystals, grain-oriented Ca3Co4O9 ceramics are worth elaborating to capitalize on their anisotropy. However, the usual textured pellets are too thin to probe the TE properties along their principal crystallographic directions. In this paper, we report on the anisotropy of TE properties in the 350⁻860 K range within thick textured Ca3Co4O9 ceramics fabricated by moderately pressing at 1173 K stacks of pellets primarily textured using spark plasma sintering (SPS), spark plasma texturing (SPT), and hot pressing (HP). The texture was quantitatively assessed, and the influent microstructural parameters were identified, particularly the grain boundary density parallel (GBDc) and perpendicular (GBDab) to the mean c*-axis. We found that the edge-free processing fostered material texturing and (a,b) plane grain growth, thereby dropping GBDab and increasing GBDc. This resulted in a resistivity ρab reduction, leading to a marked enhancement in power factor PFab, which reached 520 µW·m-1·K-2 at 800 K for the HP sample. The anisotropy ρc/ρab was substantially promoted as the texture was reinforced and the GBDc/GBDab ratio increased, with ρc/ρab (HP) > ρc/ρab (SPT) > ρc/ρab (SPS). The Seebeck coefficient S also revealed an anisotropic behavior, with a ratio Sc/Sab >1 for the SPS-processed materials. This behavior was reversed (Sc/Sab <1) for the more textured SPT and HP specimens. It therefore resulted in a PF anisotropy PFc/PFab (HP) < PFc/PFab (SPT) < PFc/PFab (SPS). The PFab/PFc ratio attained 13.6 at 800 K for the thick HP sample, which is the largest ratio recorded thus far on undoped Ca3Co4O9 ceramics.

Fostered Thermomagnetic Stabilities and Boosted Mechanical Reliability Related to High Trapped Field in Composite Bulk YBa2Cu3O(7-δ) Cryomagnets.

In the quest of YBa2Cu3O(7-δ) (Y123) bulk superconductors providing strong magnetic fields without failure, it is of paramount importance to achieve high thermal stabilities to safeguard the magnetic energy inside them during the trapping-field process, and sufficient mechanical reliability to withstand the stresses derived from the Lorenz force. Herein, we experimentally demonstrate a temperature rise induced by dissipative flux motion inside an Y123 thin-wall superconductor, and a significant thermal exchange in a composite bulk Y123 cryomagnet realized by embedding this superconductor with high thermal-conductivity metal network. It resulted in stimulating the maximum trapped field Bm, which reached 6.46 T on 15.9 mm-diameter single disk superconductor after magnetization by field cooling to 17 K under 7 T, leading to an improvement of 18% compared to the thin-wall superconductor. The composite cryomagnet particularly revealed the potential to trap stronger fields if larger magnetic activation is available. By virtue of the pore-free and crack-free microstructure of this cryomagnet, its strength σR was estimated to be 363 MPa, the largest one obtained so far for Y123 bulk superconductors, thus suggesting a striking mechanical reliability that seems to be sufficient to sustain stresses derived from trapped fields stronger than any values hitherto reported.