Effect of processing induced particle alignment on the fracture toughness and fracture behavior of multiphase dental ceramics.

OBJECTIVE: To investigate the processing induced particle alignment on fracture behavior of four multiphase dental ceramics (one porcelain, two glass-ceramics and a glass-infiltrated-alumina composite). METHODS: Disks (Ø12 mm x 1.1mm-thick) and bars (3 mm x 4 mm x 20 mm) of each material were processed according to manufacturer instructions, machined and polished. Fracture toughness (K(Ic)) was determined by the indentation strength method using 3-point bending and biaxial flexure fixtures for the fracture of bars and disks, respectively. Microstructural and fractographic analyses were performed with scanning electron microscopy, energy dispersive spectroscopy and X-ray diffraction. RESULTS: The isotropic microstructure of the porcelain and the leucite-based glass-ceramic resulted in similar fracture toughness values regardless of the specimen geometry. On the other hand, materials containing second-phase particles with high aspect ratio (lithium disilicate glass-ceramic and glass-infiltrated-alumina composite) showed lower fracture toughness for disk specimens compared to bars. For the lithium disilicate glass-ceramic disks, it was demonstrated that the occurrence of particle alignment during the heat-pressing procedure resulted in an unfavorable pattern that created weak microstructural paths during the biaxial test. For the glass-infiltrated-alumina composite, the microstructural analysis showed that the large alumina platelets tended to align their large surfaces perpendicularly to the direction of particle deposition during slip casting of green preforms. SIGNIFICANCE: The fracture toughness of dental ceramics with anisotropic microstructure should be determined by means of biaxial testing, since it results in lower values.

Efeito do envelhecimento por ciclagem mecânica ou ciclagem em autoclave na resistência à flexão de cerâmicas odontológicas / Mechanical and autoclave cycling effect on flexural strength of dental ceramics

Os objetivos deste trabalho foram: a) realizar a análise microestrutural de cerâmicas odontológicas e relacioná-la aos valores de resistência à flexão obtidos, b) avaliar o efeito de dois tipos de envelhecimento (ciclagem mecânica e ciclagem em autoclave) sobre a resistência à flexão desses materiais e c) avaliar se a configuração do espécime (discos versus barras) é capaz de alterar o efeito da ciclagem mecânica sobre a resistência à flexão. Cinco materiais foram utilizados: zircônia tetragonal policristalina estabilizada por ítrio (YZ), alumina policristalina (AL), alumina infiltrada por vidro/reforçada por zircônia (ICZ) e duas porcelanas (VM7 e VM9). Espécimes em forma de barra (2 x 4 x 16 mm) e disco (12 mm x 2 mm) foram confeccionados conforme as recomendações dos fabricantes. A densidade foi determinada pelo método de Arquimedes, as constantes elásticas foram determinadas pelo método do pulso-eco ultrassônico. Microscopia óptica e eletrônica de varredura foram utilizadas para determinar a fração e tamanho médio de poros e partículas e a análise de EDS para a realização de análise química dos microconstituintes. O efeito do envelhecimento por ciclagem mecânica (YZ, AL e ICZ: 80 N por 105 ciclos e VM7 e VM9: 45 N por 104 ciclos, a 2 Hz) ou por ciclagem em autoclave a 134°C, pressão de 2,2 kgf/cm2 durante 5h, foi avaliado nos espécimes em forma de barra e comparados com um grupo controle, não ciclado. O efeito do envelhecimento por ciclagem mecânica foi comparado entre os espécimes em forma de barra e disco para as porcelanas estudadas. Houve diferenças significativas entre os valores de resistência em função do material, causadas pelas diferenças em sua microestrutura, sendo que as porcelanas apresentam baixos valores de resistência (VM7: 69,4 MPa e VM9: 64,7 MPa), enquanto que a AL e a ICZ apresentaram valores intermediários (462,8 MPa e 408,6 MPa, respectivamente) e a YZ apresentou o maior valor de resistência à flexão (869 MPa)...

The aims of this study were: to perform a microestrutural analysis of dental ceramics and correlate the results with the flexural strength obtained; to evaluate two aging process (mechanical cycling and autoclave cycling) on the flexural strength of the materials and to evaluate the specimen configuration (bar or disc) on the flexural strength of mechanical cycling aged specimens. The five ceramics tested were: yttria-stabilized zirconia (YZ), polycrystalline alumina (AL), glass-infiltrated alumina/zirconia reinforced (ICZ) and two dental porcelains (VM7 and VM9). Bars (2 x 4 x 16 mm) and discs (12 mm x 2 mm) were produced according to the manufactures instructions. Density was obtained by Arquimedes method and the elastics constants were obtained by ultrasonic pulse-echo method. Optical and Scanning Electron Microscope were used to determine the fraction and size of both pores and particles while the chemical composition was obtained by EDS. Aging effect on flexural strength after mechanical or autoclave cycling was evaluated on bar specimens and compared to a control group, which was not cycled. The specimen configurations (bars or discs) were compared after mechanical cycling for porcelains. Microestrutural differences between material resulted on flexural strength values statistically different, porcelains presented lower values of flexural strength (VM7: 69,4 MPa and VM9: 64,7 MPa), while AL and ICZ presented intermediate flexural strength (462,8 MPa and 408,6 MPa, respectively) and YZ...