TbCu7-type Sm-Fe(-N) powder synthesized by low-temperature reduction-diffusion process using the Li-Ca reductant.

It was predicted that TbCu7-type Sm-Fe powder prepared by the low-temperature reduction-diffusion (LTRD) process using a Li-Ca reductant would contain no residual ɑ-Fe because this reductant would not produce the absorbed water that hinders the reaction between Sm and Fe by forming oxychlorides when molten salt is used as the reductant. Contrary to this expectation, a detailed microstructure analysis revealed that a residual phase of unreacted ɑ-Fe existed in some TbCu7-type Sm-Fe particles rather than as separate Fe particles. This residual ɑ-Fe phase was not located in the center of the Sm-Fe particles and was not detected in some Sm-Fe particles, suggesting that the reason for the residual ɑ-Fe phase is inhomogeneous diffusion of Sm into the Fe due to slow diffusion at low temperatures. Although this TbCu7-type Sm-Fe powder contained a small amount of unreacted ɑ-Fe phase, the magnetic properties of the nitride TbCu7-type Sm-Fe were also estimated.

Novel powder processing technologies for production of rare-earth permanent magnets.

Post-neodymium magnets that possess high heat resistance, coercivity, and (BH)max are desired for future-generation motors. However, the candidate materials for post-neodymium magnets such as Sm2Fe17N3 and metastable magnetic alloys have certain process-related problems: low sinterability due to thermal decomposition at elevated temperatures, deterioration of coercivity during sintering, and the poor coercivity of the raw powder. Various developments in powder processing are underway with the aim of overcoming these problems. So far, the development of advanced powder metallurgy techniques has achieved Sm2Fe17N3 anisotropic sintered magnets without coercivity deterioration, and advances in chemical powder synthesis techniques have been successful in producing Sm2Fe17N3 fine powders with huge coercivity. The challenge of a new powder process is expected to open the way to realizing post-neodymium magnets.

Hydrophobic modification of Pd/SiO2 @single-site mesoporous silicas by triethoxyfluorosilane: enhanced catalytic activity and selectivity for one-pot oxidation.

To enhance the catalytic activity in a selective one-pot oxidation using in-situ generated H(2)O(2), a hydrophobically modified core-shell catalyst was synthesized by means of a simple silylation reaction using the fluorine-containing silylation agent triethoxyfluorosilane (TEFS, SiF(OEt)(3)). The catalyst consisted of a Pd-supported silica nanosphere and a mesoporous silica shell containing isolated Ti(IV) and F ions bonded with silicon (SiF bond). Structural analyses using XRD and N(2) adsorption-desorption suggested that the mesoporous structure and large surface area of the mesoporous shells were retained even after the modification. During the one-pot oxidation of sulfide, catalytic activity was enhanced significantly by increasing the amount of fluorine in the shell. A hydrophobic surface enhanced adsorption of the hydrophobic reactant into the mesopore, while the less hydrophobic oxygenated products efficiently diffused into the outside of the shell, which improved the catalytic activity and selectivity. In addition, the present methodology can be used to enhance the catalytic activity and selectivity in the one-pot oxidation of cyclohexane by using an Fe-based core-shell catalytic system.

Unexpected Pd-catalyzed hydrogenation of phenol to 2-cyclohexene-1-one: enhanced activity and selectivity assisted by molecular oxygen.

Addition of O(2) enables the liquid-phase hydrogenation of phenol using H(2) at low temperatures under atmospheric pressure with an unexpected selectivity towards 2-cyclohexene-1-one rather than cyclohexanone. As a catalyst, as-synthesized Pd/MCM-41 including the residual templates within the mesoporous channels exhibits a prominent positive effect on the catalytic performance.