Novel sintering-free scaffolds obtained by additive manufacturing for concurrent bone regeneration and drug delivery: Proof of concept.

Advances on the fabrication of sintering-free biphasic calcium phosphate (BCP)/natural polymer composite scaffolds using robocasting as additive manufacturing technique are presented in the present work. Inks with high amounts of BCP powders (45 vol%) containing different HA/ß-TCP ratios, in presence of crosslinked polymer, were successfully fine-tuned for extrusion by robocasting. The non-existence of sintering step opened the possibility to obtain drug loaded scaffolds by adding levofloxacin to the extrudable inks. The drug presence induced slightly changes on the rheological behaviour of the inks, more emphasized for the BCP compositions with higher amounts of ß-TCP, and consequently, on the microstructure and on the mechanical properties of the final scaffolds. The strong interaction of ß-TCP with chitosan difficult the preparation of suitable rheological inks for printing. Drug delivery studies revealed a fast release of levofloxacin with a high burst of drug within the first 30 min. Levofloxacin loaded samples also presented bacteria growth inhibition ability, proving that antibiotic was not degraded during the fabrication process and its bactericidal efficacy was preserved. From the results obtained, the composite scaffolds containing higher amounts of HA (around 80% HA/20% ß-TCP) constitute a promising bi-functional synthetic bone substitute for simultaneous local bone regeneration and infection treatments.

Surface passivation of MgAl2O4 spinel powder by chemisorbing H3PO4 for easy aqueous processing.

A stoichiometric MgAl 2O 4 spinel (MAS) powder was synthesized by heat treating at 1400 degrees C for 2 h a compacted mixture of alpha-Al 2O 3 and calcined caustic MgO, followed by crushing and milling. The surface of this powder was then passivated against hydrolysis with H 3PO 4 and Al(H 2PO 4) 3 in an ethanol solution. The as-passivated powder could then be dispersed in water using tetramethylammonium hydroxide (TMAH) and an ammonium salt of poly(acrylic acid) (Duramax D-3005) as dispersing agents and gelcast to form green consolidates with relatively high strength (>15 MPa). The good dispersing behavior of the passivated powder in water was confirmed by the low viscosity of its suspension containing 41-45 vol % solids, demonstrating the viability of replacing organic solvents by water in colloidal processing of MAS-based ceramics. The Fourier transform infrared (FT-IR), X-ray diffraction (XRD), and energy dispersive X-ray (EDAX) studies revealed that only negligible amounts of phosphate ions at the surface are required to effectively protect the powder from reacting with water.

Chemisorption of phosphoric acid and surface characterization of As passivated AlN powder against hydrolysis.

By simply refluxing a commercial AlN powder in a mixture solution of ethanol, H(3)PO(4), and Al(H(2)PO(4))(3) for 24 h at 80 degrees C, the powder was successfully passivated against hydrolysis. The phosphate layer formed on the surface of AlN powder was found to be quite stable toward protecting the powder from hydrolysis. The efficacy of the coating was established by suspending the treated and the untreated powders in water for 72 h and subsequently characterizing them by X-ray diffraction (XRD), Fourier transform infrared (FT-IR), X-ray photoelectron spectroscopy (XPS), transmission electron microscopy (TEM), and Raman analysis. The good dispersing behavior of the treated AlN powder in water was confirmed by the low viscosity of an AlN suspension containing 50 vol % solids demonstrating the viability of replacing organic solvents by water in colloidal processing of AlN-based ceramics.