Effect of intraoral scanning distance on the marginal discrepancy of milled interim crowns.

PURPOSE: To compare the marginal discrepancy between milled interim crowns fabricated using intraoral digital scans acquired at different scanning distances. MATERIALS AND METHODS: Ten acrylic typodont teeth were prepared for interim crowns. Three different resin frames of 2.5-, 5-, and 7.5-mm heights were fabricated and attached to an intraoral scanner (Omnicam). Three groups were created based on the different scanning distances tested: 2.5 mm (Group A), 5 mm (Group B), and 7.5 mm (Group C). Intraoral digital scans were performed on four tooth surfaces: mesial, distal, buccal, and lingual (n = 10). Each experimental scan was used to design and fabricate a milled polymethylmethacrylate anatomically contoured crown. Vinyl polyether silicone was used three times to assess the marginal discrepancy of the specimens by measuring five marginal points on digital photographs. One-way analysis of variance test was used to analyze the data, followed by Tukey's honestly significant difference test (α = 0.05). RESULTS: The mean marginal discrepancy values in Group C were significantly higher than those in Groups A (p ≤ 0.000) and B (p = 0.001). There was no significant difference between Groups A and B (p = 0.702). There were no significant differences among the four surfaces in any of the scanning distance groups (p1  = 0.583, p2  = 0.390, and p3  = 0.135; p > 0.05). CONCLUSIONS: The interim crowns fabricated with a scanning distance of 7.5 mm showed the greatest marginal discrepancy when compared with crowns fabricated using 2.5- and 5-mm scanning distances.

Effect of sintering time on the marginal and internal fit of monolithic zirconia crowns containing 3-4 mol% Y2O3.

BACKGROUND: Short-term sintering may offer advantages including saving time and energy but there is limited evidence on the effect that altering sintering time has on the accuracy of monolithic zirconia crowns. The purpose of this in vitro study was to investigate the effect of shortened sintering time on the marginal and internal fit of 3Y-TZP and 4Y-TZP monolithic crowns. METHODS: Sixty monolithic zirconia crowns were fabricated for the maxillary first molar tooth on the prefabricated implant abutment. Groups were created according to the material composition: 3Y-TZP Generation 1, 3Y-TZP Generation 2 and 4Y-TZP. Two different sintering protocols were performed: same final sintering temperature (1500 °C) and various rates of heating (10 °C/min and 40 °C/min), cooling down speed (- 10 °C/min and - 40 °C/min), holding time (45 and 120 minutes), and total sintering time (approximately 2 and 7 hours, respectively). The marginal and internal fit of the crowns were determined using the silicone replica technique. Comparisons between groups were analyzed using two-way ANOVA. Pairwise multiple comparisons were performed using t-test (p < 0.05). RESULTS: The mean marginal gap values of 4Y-TZP zirconia revealed statistically significant increase for the short-term sintering protocol (p < 0.0001), while no difference was observed between the sintering protocols for the mean marginal gap values of 3Y-TZP groups. Although all groups showed clinically acceptable gap values, altering the sintering time had an effect on marginal fit of the crowns manufactured from 4Y-TZP zirconia. CONCLUSIONS: Shortening the sintering time may lead to differences within clinically acceptable limits. The manufacturer's recommendations according to material composition should be implemented with care.