The effects of impurities in carbide slag on the morphological evolution of CaCO3 during carbonation.

Carbide slag (CS) is a kind of solid waste generated by the hydrolysis of calcium carbide for acetylene production. Its major component is Ca(OH)2, which shows great potential in CO2 mineralization to produce CaCO3. However, the types of impurities in CS and their mechanisms for inducing the morphological evolution of CaCO3 are still unclear. In this work, the influence of impurities in CS on the morphology evolution of CaCO3 was investigated. The following impurities were identified in the CS: Al2O3, MgO, Fe2O3, SiO2 and CaCO3. Ca(OH)2 was used to study the influence of impurities (Al2O3 and Fe2O3) on the evolution of CaCO3 morphology during CS carbonation. Calcite (CaCO3) was the carbonation product produced during CS carbonation under varying conditions. The morphology of calcite was changed from cubic to rod-shaped, with increasing solid-liquid ratios. Moreover, rod-shaped calcite was converted into irregular particles with increasing CO2 flow rate and stirring speed. Rod-shaped calcite (CaCO3) was formed by CS carbonation at a solid-liquid ratio of 10:100 under a stirring speed of 600 rpm and a CO2 flow rate of 200 ml/min; and spherical calcite was generated during Ca(OH)2 carbonation under the same conditions. Al2O3 impurities had negligible effects on spherical CaCO3 during Ca(OH)2 carbonation. In contrast, rod-shaped CaCO3 was generated by adding 0.13 wt% Fe2O3 particles, similar to the content of Fe2O3 in CS. Rod-shaped calcite was converted into particulate calcite with increasing Fe2O3 content. The surface wettability and surface negative charge of Fe2O3 appeared to be responsible for the formation of rod-shaped CaCO3. This study enhances our understanding and utilization of CS and CO2 reduction and the fabrication of high-value rod-shaped CaCO3.

Enhancing the Startup Rate of Microbial Methanogenic Systems through the Synergy of ß-lactam Antibiotics and Electrolytic Cells.

The slow startup and suboptimal efficiency of microbial carbon sequestration and methane-production systems have not been fully resolved despite their contribution to sustainable energy production and the reduction of greenhouse gas emissions. These systems often grapple with persistent hurdles, including interference from miscellaneous bacteria and the slow enrichment of methanogens. To address these issues, this paper examines the synergistic effect of coupling ß-lactam antibiotics with an electrolytic cell on the methanogenic process. The results indicated that ß-lactam antibiotics exhibited inhibitory effects on Campylobacteria and Alphaproteobacteria (two types of miscellaneous bacteria), reducing their relative abundance by 53.03% and 87.78%, respectively. Nevertheless, it also resulted in a decrease in hydrogenogens and hindered the CO2 reduction pathway. When coupled with an electrolytic cell, sufficient electrons were supplied for CO2 reduction to compensate for the hydrogen deficiency, effectively mitigating the side effects of antibiotics. Consequently, a substantial improvement in methane production was observed, reaching 0.57 mL·L-1·d-1, exemplifying a remarkable 6.3-fold increase over the control group. This discovery reinforces the efficiency of methanogen enrichment and enhances methane-production levels.

Insights into Coproduction of Silica Gel via Desulfurization of Steel Slag and Silica Gel Adsorption Performance.

Steel slag is a calcium-containing alkaline industrial solid waste that can replace limestone for flue gas desulfurization. It can remove SO2 and coproduce silica gel while avoiding CO2 emission from limestone in the desulfurization process. In this study, steel slag with a D 50 of 3.15 µm was used to remove SO2. At room temperature, with a solid-liquid ratio of 1:10, a stirring speed of 800 rpm, and the mixed gas introduced at a flow rate of 0.8 mL/min, 1 ton of steel slag could remove 406.7 kg of SO2, a SO2 removal efficiency typical of existing calcium-rich desulfurizers. As limestone desulfurization can release CO2, when limestone desulfurization was replaced with steel slag of equal desulfurization ratio, CO2 emissions could be reduced by 279.6 kg and limestone could be reduced by 635.5 kg. The yield of silica gel was 5.1%. Silica gel pore structure parameters were close to those of commercially available B silica gel. Products after desulfurization were mainly CaSO4 ·2H2O, CaSO4 ·0.5H2O, CaSO3 ·0.5H2O, and silica gel. With a silica gel dosage of 30 mg, a temperature of 20 °C, a pH value of 6.00, a stirring time of 0.5 h, and a methylene blue concentration of 0.020 mg/mL, the removal ratio of methylene blue adsorbed by silica gel was 98.4%.

Al2O3 Dispersion-Induced Micropapillae in an Epoxy Composite Coating and Implications in Thermal Conductivity.

Al2O3 particles with different sizes were dispersed into an epoxy precursor to improve the thermal conductivity (TC) of the epoxy coating. Al2O3 particles tend to aggregate in epoxy, and the aggregation becomes more apparent (formation of micropapillae when the particle size is larger than 1 µm) with the increase of particle size. The calculated fast aggregation rates of various-size Al2O3 particles in epoxy showed that the fast aggregation rate increased to a maximum rate of 6.37 × 10-20 m3·s-1 at a particle size of 200 nm and then decreased to a plateau value with the increase of particle size. The high fast aggregation rate caused the aggregation and the formation of nano- and micropapillae, causing the heterogeneous distribution of Al2O3 particles. These micropapillae were separated by epoxy, which made formation of continuous pathways fail, causing the reduction of TC and heterogeneous heat distribution. The highest thermal conductivity of 2.52 W/m·K and uniform heat distribution were observed at the optimum filler size of 30 nm. The research findings provide the knowledge of optimizing particle size on constructing a thermally conductive polymer composite.

The Adverse Effects of TiO2 Photocatalycity on Paraloid B72 Hybrid Stone Relics Protective Coating Aging Behaviors under UV Irradiation.

The incorporation of photocatalytic nanomaterials into polymer coatings is used to protect stone relics from weathering. However, the photocatalytic nanomaterials might generate excess free radicals to degrade the polymer matrix. In this work, a certain amount of TiO2 nanoparticles were dispersed into Paraloid B72 and applied onto sandstone relics to explore the adverse effects of TiO2 nanoparticles on Paraloid B72 under ultraviolet (UV) irradiation. To fulfill this goal, the effects of TiO2 on pore formation and the structure of Paraloid B72 was studied by scanning electron microscopy (SEM). Moreover, the surface chemical composition, pore structure, surface roughness and surface wettability were explored via Fourier transform infrared (FTIR) spectroscopy, SEM, optical profilometer and water contact angle measurement under UV irradiation. Results showed that the incorporation of TiO2 nanoparticles prohibited the generation of pores in Paraloid B72 and there were no pores formed when the content of TiO2 exceeded 0.8 wt%. The water contact angle of origin Paraloid B72 and TiO2/Paraloid B72 decreased with the prolonging UV irradiation. Moreover, TiO2 nanoparticles were extracted from the matrix and the pores cannot be detected with the prolonging UV irradiation time under a higher content of TiO2. These research findings might promote the understanding of using photocatalytic nanomaterials in developing stone relics' protective coating.

Carbon Black-Doped Anatase TiO2 Nanorods for Solar Light-Induced Photocatalytic Degradation of Methylene Blue.

In this work, C-doped TiO2 nanorods were synthesized through doping carbon black into hydrothermally synthesized solid-state TiO2 nanowires (NWs) via calcination. The effects of carbon content on the morphology, phase structure, crystal structure, and photocatalytic property under both UV and solar light by the degradation of methylene blue (MB) were explored. Besides, the photoelectrochemical property of C-TiO2 was systematically studied to illustrate the solar light degradation mechanism. After doping with C, TiO2 NWs were reduced into nanorods and the surface became rough with dispersed particles. Results showed that C has successfully entered the TiO2 lattice, resulting in the lattice distortion, reduction of band gap, and the formation of C-Ti-O, which expands TiO2 to solar light activation. Comparing with P25 and anatase TiO2 NWs, doping with carbon black showed much higher UV light and solar light photocatalytic activity. The photocatalytic activity was characterized via the degradation of MB, showing that K ap was 0.0328 min-1 under solar light, while 0.1634 min-1 under UV irradiation. The main free radicals involved in methylene blue degradation are H+ and OH•-. Doping with carbon black led to the reduction of photocurrent in a long-term operation, while C-doping reduced the electron-hole recombination and enhanced the carrier migration.

Superwetting Polymeric Three Dimensional (3D) Porous Materials for Oil/Water Separation: A Review.

Oil spills and the emission of oily wastewater have triggered serious water pollution and environment problems. Effectively separating oil and water is a world-wide challenge and extensive efforts have been made to solve this issue. Interfacial super-wetting separation materials e.g., sponge, foams, and aerogels with high porosity tunable pore structures, are regarded as effective media to selectively remove oil and water. This review article reports the latest progress of polymeric three dimensional porous materials (3D-PMs) with super wettability to separate oil/water mixtures. The theories on developing super-wetting porous surfaces and the effects of wettability on oil/water separation have been discussed. The typical 3D porous structures (e.g., sponge, foam, and aerogel), commonly used polymers, and the most reported techniques involved in developing desired porous networks have been reviewed. The performances of 3D-PMs such as oil/water separation efficiency, elasticity, and mechanical stability are discussed. Additionally, the current challenges in the fabrication and long-term operation of super-wetting 3D-PMs in oil/water separation have also been introduced.

Effect of impure components in flue gas desulfurization (FGD) gypsum on the generation of polymorph CaCO3 during carbonation reaction.

As one of the typical solid-wastes, FGD gypsum usually occupies land and causes resource waste and environmental pollution. Its high content of CaSO4·2H2O shows highly potential in synthesizing CaCO3 by incorporating CO2. Nevertheless, the impurities in FGD gypsum have significant effects on polymorph of CaCO3 and the formation mechanism of CaCO3 polymorph during FGD gypsum carbonation was still unclear. Here, we selected CaSO4·2H2O as model to explore the effects of impurities of muscovite and dolomite in FGD gypsum on polymorph of CaCO3 during carbonation. Results showed that the carbonation products of FGD gypsum are a mixture of vaterite (˜60%) and calcite (˜40%), while only pure vaterite was obtained in CaSO4·2H2O carbonation reaction. Muscovite has negligible effects on obtaining pure vaterite during CaSO4·2H2O carbonation. Interestingly, the content of calcite increases to the maximum value (˜27%) at 1.0 wt% dolomite and then decreases with the increment of dolomite in CaSO4·2H2O carbonation reaction. Correspondingly, vaterite declines first and then increases. Mechanism study shows that hydrophilicity and negative surface charge of dolomite might be the key factors to selectively form calcite during the carbonation of FGD gypsum. These findings might contribute to further utilization of FGD gypsum.

Facile Preparation of Ag-Coated Superhydrophobic/Superoleophilic Mesh for Efficient Oil/Water Separation with Excellent Corrosion Resistance.

We present the facile preparation of a superhydrophobic-oleophilic stainless steel mesh with excellent oil/water separation efficiency and resistance to corrosion through hydrofluoric (HF) acid etching, Ag nanoparticle coating, and stearic acid modification, to construct a superhydrophobic micro/nanohierarchical structure. The surface of the treated mesh exhibits superhydrophobicity, with a water contact angle of 152°, and superoleophilicity, with an oil contact angle of 0°. The effects of variation in the HF etching time and Ag nanoparticle coating on surface wettability were explored. The treated mesh demonstrated a very high separation efficiency, as high as 98% for the optimal preparation, on a series of oil/water mixtures. The durability of the treated mesh was tested by repeated separation of kerosene/water mixtures, with the separation efficiency remaining higher than 97% after 40 cycles. In addition, the mesh exhibited an excellent chemical resistance to both acidic and alkaline conditions, with good wearing in hot water. The improved superhydrophobic-oleophilic mesh represents a feasible and realistic oil/water separation methodology even under harsh conditions, and it could have wide application in industrial processes.

Surface-Segregation-Induced Nanopapillae on FDTS-Blended PDMS Film and Implications in Wettability, Adhesion, and Friction Behaviors.

Polymer composites have been extensively used to tune the surface property (e.g., wettability, friction, and adhesion) for its advantages of cost-effectiveness, high efficiency, and ease of fabrication. In this work, different amount of trichloro(1H,1H,2H,2H-perfluorooctyl)silane (FDTS) was added into poly(dimethylsiloxane) elastomer to prepare polymer composite films and were selected as a model to illustrate the effects of surface segregation on surface topology, wettability, friction, and adhesion. The results show that the added FDTS forms aggregations and increasing the content of FDTS leads to the difficulty of air bubble elimination, increase in viscosity, and drop in transparency. Driven by the differences of chemical potential, FDTS aggregations migrate to the air-polymer interface, resulting in surface enrichment and formation of nanopapillae (1-200 nm). This phenomenon becomes more significant with the increment in FDTS. The change in surface composition and structure generates profound effects on wettability, friction, and adhesion. The addition of FDTS makes the surface relatively oleophobic and further increasing the content of FDTS does not helpful in improving the oleophobicity due to the notable aggregation. Friction forces first grow with the increasing content of FDTS and then decline after the maximum point at 1.0 wt % of FDTS, which is attributed to the generated regular larger nanopappillae at high concentration. However, these larger nanopapillae lead to the increase in adhesion because more interactions are formed. The findings demonstrate the behaviors of FDTS in polymer composites and provide important guidance for controlling the formation of nanostructures via aggregation and phase segregation and exploring their implications on surface properties.

Bio-Inspired Polymeric Structures with Special Wettability and Their Applications: An Overview.

It is not unusual for humans to be inspired by natural phenomena to develop new advanced materials; such materials are called bio-inspired materials. Interest in bio-inspired polymeric superhydrophilic, superhydrophobic, and superoleophobic materials has substantially increased over the last few decades, as has improvement in the related technologies. This review reports the latest developments in bio-inspired polymeric structures with desired wettability that have occurred by mimicking the structures of lotus leaf, rose petals, and the wings and shells of various creatures. The intrinsic role of surface chemistry and structure on delivering superhydrophilicity, superhydrophobicity, and superoleophobicity has been extensively explored. Typical polymers, commonly used structures, and techniques involved in developing bio-inspired surfaces with desired wettability are discussed. Additionally, the latest applications of bio-inspired structures with desired wettability in human activities are also introduced.

Bio-Based Adhesives and Evaluation for Wood Composites Application.

There has been a rapid growth in research and innovation of bio-based adhesives in the engineered wood product industry. This article reviews the recent research published over the last few decades on the synthesis of bio-adhesives derived from such renewable resources as lignin, starch, and plant proteins. The chemical structure of these biopolymers is described and discussed to highlight the active functional groups that are used in the synthesis of bio-adhesives. The potentials and drawbacks of each biomass are then discussed in detail; some methods have been suggested to modify their chemical structures and to improve their properties including water resistance and bonding strength for their ultimate application as wood adhesives. Moreover, this article includes discussion of techniques commonly used for evaluating the petroleum-based wood adhesives in terms of mechanical properties and penetration behavior, which are expected to be more widely applied to bio-based wood adhesives to better evaluate their prospect for wood composites application.

A transparent silica colloidal crystal/PDMS composite and its application for crack suppression of metallic coatings.

A silica colloidal crystal (SCC)-polydimethylsiloxane (PDMS) composite with a heterogeneous surface of silica and PDMS was prepared by spreading a premixed PDMS solution on the 3D structured SCCs and curing the solution in-situ. Although the SCCs had a light blue color, the obtained composite of SCC and PDMS, due to the close effective refractive indexes of the materials, was colorless and transparent; the UV-vis spectra indicated a negligible effect of the added SCC on the transmittance of the PDMS sheet (1% reduction). Interestingly, the transparent composite sheet became translucent under stress and became clear again when relaxed. It was found that the wrinkles formed on the surface under stress were responsible for the optical change; and, the formation of the wrinkles was ascribed to the rigid nature of the SCC layer embedded in PDMS. We had applied this SCC/PDMS composite as a substrate to support a thin gold film of nanoscale thickness and found that the embedded SCC layer worked well as a transitional interface for bonding materials of mismatched mechanical properties. The incorporation of SCC layer significantly suppressed the crack generation and propagation of the gold film. The results demonstrated a potential approach for fabricating compliant and crackfree metallic films on polymeric substrates.

Durable Microstructured Surfaces: Combining Electrical Conductivity with Superoleophobicity.

In this study, electrically conductive and superoleophobic polydimethylsiloxane (PDMS) has been fabricated through embedding Ag flakes (SFs) and Ag nanowires (SNWs) into microstructures of the trichloroperfluorooctylsilane (FDTS)-blended PDMS elastomer. Microstructured PDMS surfaces became conductive at the percolation surface coverage of 3.0 × 10(-2) mg/mm(2) for SFs; the highest conductivity was 1.12 × 10(5) S/m at the SFs surface coverage of 6.0 × 10(-2) mg/mm(2). A significant improvement of the conductivity (increased 3 times at the SNWs fraction of 11%) was achieved by using SNWs to replace some SFs because of the conductive pathways from the formed SNWs networks and its connections with SFs. These conductive fillers bonded strongly with microstructured FDTS-blended PDMS and retained surface properties under the sliding preload of 8.0 N. Stretching tests indicated that the resistance increased with the increasing strains and returned to its original state when the strain was released, showing highly stretchable and reversible electrical properties. Compared with SFs embedded surfaces, the resistances of SFs/SNWs embedded surfaces were less dependent on the strain because of bridging effect of SNWs. The superoleophobicity was achieved by the synergetic effect of surface modification through blending FDTS and the microstructures transferred from sand papers. The research findings demonstrate a simple approach to make the insulating elastomer to have the desired surface oleophobicity and electrical conductivity and help meet the needs for the development of conductive devices with microstructures and multifunctional properties.

Oleophobicity of Biomimetic Micropatterned Surface and Its Effect on the Adhesion of Frozen Oil.

The relationship between the oleophobicity of micropatterned surfaces and the reduction of oil adhesion at low temperatures was explored by using siloxane elastomer surfaces as a model system. Polydimethylsiloxane (PDMS) surfaces were fabricated with varying oleophobicity from oleophilic to superoleophobic by combing the blending of trichloro(1H,1H,2H,2H-perfluorooctyl)silane (FDTS) into PDMS with the construction of bioinspired micropillars. The oil contact angles of micropillars were >130°, with the largest contact angle measured to be 146°. The micropillared surface showed remarkable self-cleaning properties; the contact angle hysteresis was <15°. The transparent oil droplets on PDMS surfaces of varied oleophobicity were frozen into a white-colored solid at -25 °C with the aid of a cooling system. Adhesion forces of the frozen oil droplets were obtained from the knock-off tests, showing that the adhesion forces dropped with the increased oleophobicity. The largest adhesion force was observed on the oleophilic flat surface, while the lowest adhesion force was on the highest oleophobic micropillared surface. The relative effectiveness of chemical and physical modifications on adhesion strength reduction was studied in terms of FDTS and micropillars, respectively. The results showed that a reduction of adhesion strength by 4% was reached by blending FDTS into flat PDMS, while a much more pronounced reduction of frozen oil adhesion strength by 60% was achieved by blending FDTS into PDMS micropillars; these results suggested a possible synergic effect of the FDTS chemistry and micropillar on the reduction of adhesion strength of frozen oil droplets.

Bio-inspired dopamine functionalization of polypyrrole for improved adhesion and conductivity.

We report the functionalization of polypyrrole (PPy) with a "sticky" biomolecule dopamine (DA), which mimics the essential component of mussel adhesive protein. PPy is one of the most promising electrically conductive polymers with good biocompatibility. The research findings reveal that the DA functionalization enhances the dispersibility and stability of PPy in water and its film adhesion to substrate surface significantly. The electrical conductivity of PPy increases to a maximum value and then decreases with the increasing DA concentration. An optimal DA to pyrrole (Py) mole ratio is found to be between 0.1 and 0.2, at which both conductivity and adhesion of DA-functionalized PPy has been improved.