Facile Fabrication of Functionalized Separators for Lithium-Ion Batteries with Ionic Conduction Path Modifications via the γ-Ray Co-irradiation Grafting Process.

Separators play a vital role in electronic insulation and ionic conduction in lithium-ion batteries. The common improvement strategy of polyolefin separators is mostly based on modifications with a coating layer, which is simple and effective to some extent. However, the improvement is often accompanied by negative effects such as the increase of the thickness and the blockage of the porous structure, resulting in the decrease of energy density and power density. The porous structure of the separators serves as a conduction path for ions to travel back and forth between the anode and cathode, which has an important impact on the performance of lithium-ion batteries. If the porous structure of the separators can be modified, it will essentially affect the ionic transport behavior through the whole conduction path. Herein, we provide a simple and effective method to functionalize the porous polyolefin separator via the γ-ray co-irradiation grafting process, where high-energy γ-ray is used to generate active sites on the polymer chain to initiate the grafting polymerization of chosen monomers with selected functional groups. In this work, 4,4,5,5-tetramethyl-2-vinyl-1,3,2-dioxaborolane, a kind of borane molecule with an electron-deficient group, was chosen as the grafting monomer. After the γ-ray co-irradiation grafting process, both the surface and pores of the polyolefin separators were functionalized by electron-deficient groups in the borane molecule and the whole electrolyte conduction path within the separator was activated. Due to the electron-deficient effect of the B atom, the lithium-ion conduction is promoted and the lithium-ion transference number can be increased to 0.5. As a result, the half-cell assembled with the functionalized separator shows better cycle stability and better capacity retention under high current rate.

A Modified Ceramic-Coating Separator with High-Temperature Stability for Lithium-Ion Battery.

In this work, the ceramic coating separator (CCS-CS) prepared with polyethylene (PE) separator, Al2O3 inorganic particles, carboxymethyl cellulose sodium (CMC) and styrene-butadiene rubber (SBR) mix binders is further modified by coating with a thin polydopamine (PDA) layer through a simple chemical deposition method. Compared with the bare ceramic coating separator, the PDA-modified CCS-CS (CCS-CS-PDA) exhibits excellent thermal stability, which shows no thermal shrinkage after storing at 200 °C for 30 min. Compared with the PE separator, both the uptake and wettability with the electrolyte and water of CCS-CS-PDA are improved significantly. Meanwhile, when saturated with liquid electrolyte, the CCS-CS-PDA also shows enabled high ionic conductance. Furthermore, the test of the electrochemical impedances changing with the temperatures suggests that only the PE separator exhibits no thermal shutdown behaviors, and the CCS-CS separator only has a shutdown temperature range from 138 to 160 °C, while the CCS-CS-PDA shows a shutdown temperature range from 138 to more than 200 °C. The cells prepared with the CCS-CS-PDA also show stable repeated cycling performance and good rate capacity at room temperature.