Characterization of PPS Piston and Packing Ring Materials for High-Pressure Hydrogen Applications.

The widespread adoption of renewable energy hinges on the efficient transportation of hydrogen. Reciprocating piston compressor technology in non-lubricated operation will play a key role, ensuring high flow rates and compression ratios. These systems rely on advanced high-strength sealing solutions for piston and rod packing rings utilizing advanced fiber-reinforced polymers. Polyphenylene sulfide (PPS) polymer matrix composites have seen use in tribological applications and promise high mechanical strength and wear resistance. The presented work describes carbon and glass fiber-reinforced PPS matrix polymers in comparison, which are characterized by complementary methods to investigate their properties and potential for application in reciprocating compressor under non-lubricated operation. Thermo-mechanical and tribological testing was supported by microstructure analysis utilizing advanced X-ray and electron imaging techniques. New insights in micromechanical deformation behavior in regard to fiber materials, interface strength and orientation in fiber-reinforced polymers are given. Conclusions on the suitability of different PPS matrix composites for high-pressure hydrogen compression applications were obtained.

Influence of Rapid Consolidation on Co-Extruded Additively Manufactured Composites.

Composite filament co-extrusion (CFC) additive manufacturing (AM) is a bi-matrix rapid fabrication technique that is used to produce highly customisable composite parts. By this method, pre-cured, thermoset-based composite carbon fibre (CCF) is simultaneously extruded along with thermoplastic (TP) binding melt as the matrix. Like additive manufacturing, CFC technology also has inherent challenges which include voids, defects and a reduction in CCF's volume in the fabricated parts. Nevertheless, CFC AM is an emerging composite processing technology, a highly customisable and user-oriented manufacturing unit. A new TP-based composites processing technique has the potential to be synergised with conventional processing techniques such as injection moulding to produce lightweight composite parts. Thus, CFC AM can be a credible technology to replace unsustainable subtractive manufacturing, if only the defects are minimised and processing reliability is achieved. The main objective of this research is to investigate and reduce internal voids and defects by utilising compression pressing as a rapid consolidation post-processing technique. Post-processing techniques are known to reduce the internal voids in AM-manufactured parts, depending on the TP matrices. Accordingly, the rapid consolidated neat polylactic acid (PLA) TP matrix showed the highest reduction in internal voids, approximately 92%. The PLA and polyamide 6 (PA6) binding matrix were reinforced with short carbon fibre (SCF) and long carbon fibre (LCF), respectively, to compensate for the CCF's fibre volume reduction. An increase in tensile strength (ca. 12%) and modulus (ca. 30%) was observed in SCF-filled PLA. Furthermore, an approximately 53% increase in tensile strength and a 76% increase in modulus for LCF-reinforced PA6 as the binding matrix was observed. Similar trends were observed in CFC and rapidly consolidated CFC specimens' flexural properties, resulting due to reduced internal voids.

A Bone Sample Containing a Bone Graft Substitute Analyzed by Correlating Density Information Obtained by X-ray Micro Tomography with Compositional Information Obtained by Raman Microscopy.

The ability of bone graft substitutes to promote new bone formation has been increasingly used in the medical field to repair skeletal defects or to replace missing bone in a broad range of applications in dentistry and orthopedics. A common way to assess such materials is via micro computed tomography (µ-CT), through the density information content provided by the absorption of X-rays. Information on the chemical composition of a material can be obtained via Raman spectroscopy. By investigating a bone sample from miniature pigs containing the bone graft substitute Bio Oss®, we pursued the target of assessing to what extent the density information gained by µ-CT imaging matches the chemical information content provided by Raman spectroscopic imaging. Raman images and Raman correlation maps of the investigated sample were used in order to generate a Raman based segmented image by means of an agglomerative, hierarchical cluster analysis. The resulting segments, showing chemically related areas, were subsequently compared with the µ-CT image by means of a one-way ANOVA. We found out that to a certain extent typical gray-level values (and the related histograms) in the µ-CT image can be reliably related to specific segments within the image resulting from the cluster analysis.

Radial shrinkage and ultrasound acoustic emissions of fresh versus pre-dried Norway spruce sapwood.

Acoustic emission (AE) and radial shrinkage were compared between fully saturated fresh and pre-dried Norway spruce sapwood during dehydration at ambient temperature. Hydraulic conductivity measurements, anatomical investigations on bordered pits and X-ray computed tomography (CT) scans were done to search for possible AE sources other than the breakage of the water columns inside the tracheids. Both fresh and pre-dried specimens showed radial shrinkage due to drying surface layers right from the beginning of dehydration, which induced almost no AE. Whereas no dimensional changes occurred in pre-dried wood thereafter, fresh wood showed a rapid shrinkage increase starting at 25% relative water loss. This dimensional change ceased when further moisture got lost and was even partially reversed. AE of fresh wood showed much higher activity and energy, which is a waveform feature that describes the strength of the acoustic signal. Extremely high single AE energy events were detected at this critical stage of dehydration. After partial recovery from shrinkage, neither dimensional changes nor AE activity showed differences between fresh and pre-dried wood after more than 80% relative moisture loss. Our results suggested that fresh sapwood is more prone to dehydration stresses than pre-dried sapwood. Differences in AE and shrinkage behavior might be due to the weakening or distortion of the pit membranes (cavitation fatigue), pit aspiration, structural changes of the cell walls and micro-checks, which occurred during the first dehydration cycle.