An analysis of the relationship between microneedle spacing, needle force and skin strain during the indentation phase prior to skin penetration.

Microneedle (MN) array patches present a promising new approach for the minimally invasive delivery of therapeutics and vaccines. However, ensuring reproducible insertion of MNs into the skin is challenging. The spacing and arrangement of MNs in an array are critical determinants of skin penetration and the mechanical integrity of the MNs. In this work, the finite element method was used to model the effect of MN spacing on needle reaction force and skin strain during the indentation phase prior to skin penetration. Spacings smaller than 2-3 mm (depending on variables, e.g., skin stretch) were found to significantly increase these parameters.

An Assessment of the Effect of Progressive Water Absorption on the Interlaminar Strength of Unidirectional Carbon/Epoxy Composites Using Acoustic Emission.

Carbon Fibre-Reinforced Polymers (CFRPs) in aerospace applications are expected to operate in moist environments where carbon fibres have high resistance to water absorption; however, polymers do not. To develop a truly optimised structure, it is important to understand this degradation process. This study aims to expand the understanding of the role of water absorption on fibrous/polymeric structures, particularly in a matrix-dominant property, namely interlaminar strength. This work used Acoustic Emission (AE), which could be integrated into any Structural Health Monitoring System for aerospace applications, optical strain measurements, and microscopy to provide an assessment of the gradual change in failure mechanisms due to the degradation of a polymer's structure with increasing water absorption. CFRP specimens were immersed in purified water and kept at a constant temperature of 90 °C for 3, 9, 24 and 43 days. The resulting interlaminar strength was investigated through short-beam strength (SBS) testing. The SBS values decreased as immersion times were increased; the decrease was significant at longer immersion times (up to 24.47%). Failures evolved with increased immersion times, leading to a greater number of delaminations and more intralaminar cracking. Failure modes, such as crushing and multiple delaminations, were observed at longer immersion times, particularly after 24 and 43 days, where a pure interlaminar shear failure did not occur. The observed transition in failure mechanism showed that failure of aged specimens was triggered by a crushing of the upper surface plies leading to progressive delamination at multiple ply interfaces in the upper half of the specimen. The crushing occurred at a load below that required to initiate a pure shear failure and hence represents an under prediction of the true SBS of the sample. This is a common test used to assess environmental degradation of composites and these results show that conservative knockdown factors may be used in design. AE was able to distinguish different material behaviours prior to final fracture for unaged and aged specimens suggesting that it can be integrated into an aerospace asset management system. AE results were validated using optical measurements and microscopy.

Acoustic emission technology can warn of impending iatrogenic femur fracture during femoral canal preparation for uncemented hip replacement. A cadaveric animal bone study.

During uncemented hip arthroplasty the femoral prosthesis can be fitted too tightly into the femoral canal, causing a hoop-stress fracture of the proximal femur. The research undertaken evaluated Acoustic Emission (AE) technology as a potential method of detecting a fracture forming in this manner, in an attempt to assess whether this technology may be used as a means of early warning of impending fracture during surgery. Deer femora were prepared in a manner similar to surgery and uncemented hip arthroplasty broaches were inserted until fracture occurred. AE sensors were mounted on the femoral cortex and also on the broach. Five femora were fractured manually by hammering the broaches in a manner similar to surgery. Four femora were fractured using a hydraulic loading machine to insert the broach. Stepwise increases in the AE signals coincided with stepwise increases in surface strain of the femoral cortex, crack mouth growth and fracture. Both sensors recorded similar signal profiles. The sensor on the femur registered greater magnitude signals than the sensor on the broach, suggesting that there is signal impedance across the bone-broach interface. AE signals from sensors mounted on the femur and on the broach can detect damage processes happening within the femur during insertion of the broach in the time period of approximately 100 s prior to fracture. These damage processes may represent micro cracking, and ultimately fracture. This supports the possibility of the use of AE signals as a means to monitor internal damage within the femur and possibly predict impending fracture. It is clear that AE signals change significantly prior to fracture however in order to attempt to develop a warning system, further understanding of the significance of the signals and limitations of these methods must be gained.

Feasibility of detecting orthopaedic screw overtightening using acoustic emission.

A preliminary study of acoustic emission during orthopaedic screw fixation was performed using polyurethane foam as the bone-simulating material. Three sets of screws, a dynamic hip screw, a small fragment screw and a large fragment screw, were investigated, monitoring acoustic-emission activity during the screw tightening. In some specimens, screws were deliberately overtightened in order to investigate the feasibility of detecting the stripping torque in advance. One set of data was supported by load cell measurements to directly measure the axial load through the screw. Data showed that acoustic emission can give good indications of impending screw stripping; such indications are not available to the surgeon at the current state of the art using traditional torque measuring devices, and current practice relies on the surgeon's experience alone. The results suggest that acoustic emission may have the potential to prevent screw overtightening and bone tissue damage, eliminating one of the commonest sources of human error in such scenarios.

Variation in electrosurgical vessel seal quality along the length of a porcine carotid artery.

Electrosurgical vessel sealing has been demonstrated to have benefits for both patients and practitioners, but significant variation in the strength of the seal continues to be a concern. This study aims to examine the variation in electrosurgical seal quality along the length of a porcine common carotid artery and explore the relationships between seal quality, vessel size and morphology. Additionally, the study aimed to investigate the minimum safety threshold for successful seals and the influence of vessel characteristics on meeting this requirement. A total of 35 porcine carotid arteries were sealed using the PlasmaKinetic Open Seal device (Gyrus). Each seal was burst pressure tested and a sample taken for staining with elastin van Gieson's stain, with morphological quantification using image processing software ImageJ. With increasing distance from the bifurcation, there was an increase in seal strength and a reduction in both elastin content and vessel outer diameter. A significant correlation was found between burst pressure with both outer diameter (p < 0.0001) and elastin content (p = 0.001). When considering the safe limits of operation, vessels of less than 5 mm in outer diameter were shown to consistently produce a seal of a sufficient strength (burst pressure > 360 mmHg) irrespective of vessel morphology.

The sound of orthopaedic surgery--the application of acoustic emission technology in orthopaedic surgery: a review.

Acoustic emission technology has been developed and extensively used as a non-destructive method of testing within engineering. In recent years, acoustic emission has gained popularity within the field of Orthopaedic research in a variety of situations. It is an attractive method in the detection of flaws within structures due its high sensitivity and non-destructive nature. The aim of this article is firstly to critically review the research conducted using acoustic emission testing in a variety of Orthopaedic-related situations and to present the technique to the wider Orthopaedic community. A summary of the principles and practical aspects of using acoustic emission testing are outlined. Acoustic emission has been validated as a method of early detection of aseptic loosening in femoral components in total hip arthroplasty in several well-conducted in vitro studies [1-3]. Other studies have used acoustic emission to detect microdamage in bone and to assess the biomechanical properties of bone and allografts [9]. Researchers have also validated the use of acoustic emission to detect and monitor fracture healing [4]. Several studies have applied acoustic emission to spinal surgery and specifically to assess the biomechanical environment in titanium mesh cages used in spinal surgery [10, 11]. Despite its growing popularity within Orthopaedic research, acoustic emission remains are relatively unfamiliar technique to the majority of Orthopaedic surgeons.

Design and characterization of an ultrasonic lamb-wave power delivery system.

In this paper, a novel design for an ultrasonic power transmission system designed for use in aircraft structural monitoring systems is described. The prototype system uses ultrasonic Lamb waves to carry energy along plates, such as those used in aircraft structures, and commercially available piezoelectric patch transducers as the transmitter and receiver. This sets it apart from other acoustic power transmission systems reported to date. The optimum configuration transmitted 12.7 mW of power across a distance of 54 cm in a 1.5-mm-thick aluminum plate, while being driven by a 20-Vpp, 35-kHz sinusoidal electric signal. This is in the same order of magnitude as the power required by the wireless sensors nodes of a structural health monitoring system currently being developed by Cardiff University and its partners. Thus, the power transmission system can be considered a viable component of the power source combination considered for the sensor nodes, which will also include vibration and thermal energy harvesting. The paper describes the design and optimization of the transmission and reception circuits with the use of inductive compensation. The use of laser vibrometry to characterize the transducers and to understand the signal propagation between them is also reported.