3D printing of layered vanadium disulfide for water-in-salt electrolyte zinc-ion batteries.

Miniaturized aqueous zinc ion batteries are attractive energy storage devices for wearable electronics, owing to their safety and low cost. Layered vanadium disulfide (VS2) has demonstrated competitive charge storage capability for aqueous zinc ion batteries, as a result of its multivalent states and large interlayer spacing. However, VS2 electrodes are affected by quick oxide conversion, and they present predefined geometries and aspect ratios, which hinders their integration in wearables devices. Here, we demonstrate the formulation of a suitable ink for extrusion-based 3D printing (direct ink writing) based on micro flowers of layered VS2 obtained using a scalable hydrothermal process. 3D printed architectures of arbitrary design present electrochemically active, porous and micron-sized struts with tuneable mass loading. These were used as cathodes for aqueous zinc-ion battery electrodes. The 3D printed VS2 cathodes were assembled with carbon/zinc foil anodes to form full cells of zinc-ion, demonstrating a capacity of ∼1.98 mA h cm-2 with an operating voltage of 1.5 V. Upon cycling a capacity retention of around 65% was achieved after ∼100 cycles. The choice of the electrolyte (a water-in-salt electrolyte) and the design of the pre-processing of the 3D printed cathode ensured improved stability against dissolution and swift oxidation, notorious challenges for VS2 in an aqueous environment. This works paves the way towards programmable manufacturing of miniaturized aqueous batteries and the materials processing approach can be applied to different materials and battery systems to improve stability.

Durable Zn-ion hybrid capacitors using 3D printed carbon composites.

Rechargeable Zn-ion hybrid capacitors (ZHCs) have gained considerable attention towards future energy storage applications owing to their non-flammable nature, high abundance of raw materials and remarkable energy storage performance. However, the uncontrolled growth of dendrites, interfacial corrosion of Zn anodes and limited mass loading of cathode materials, hinders their practical applicability. Herein, we demonstrate ZHCs with enhanced capacity and durability using a synergistic combination of a hybrid-ion electrolyte and a high-mass loading three-dimensionally (3D) printed graphene-carbon nanotube (Gr-C) cathode. The hybrid electrolyte composed of NaCl and ZnSO4, features higher ionic conductivity and lower pH compared with pristine ZnSO4, which enable uniform plating/stripping of Zn2+ ions on Zn anode, as demonstrated by in situ electrochemical and ex situ ToF-SIMs characterizations. Additionally, the multi-layered 3D Gr-C composite electrodes in ZHCs enable higher energy storage performance due to their porous architectures, high ion accessibility and dual-ion charge storage contributions. As a result, the 3D Gr-C//Zn cell unveiled a maximum capacity of 0.84 mA h cm-2 at 3 mA cm-2 with a high life cycle (78.7% at 20 mA cm-2) compared to the pristine electrolyte-based ZHCs (0.72 mA h cm-2 and 14.8%). The rapid rate measurements that we propose along with benchmarked energy density (0.87 mW h cm-2) and power density (31.7 mW cm-2) of hybrid electrolyte-based 3D Gr-C//Zn, pave the way for the development of dendrite-free and highly durable 3D energy storage devices.

Why is it so hard to enact responsible change?: Scientists need to work more closely with other social groups to implement sustainable innovation.

Science is key to developing sustainable products and solutions. But scientists also need to work more with governments, industry and society to help implement those solutions.