Preparation of transparent hard GPTMS-Al2O3 thin films on a polycarbonate substrate.

Using polycarbonate (PC) due to its incredible properties as a suitable replacement for inorganic glasses has been increasing. Nevertheless, the low hardness limits its applications in more industries. Hence, it requires to be coated with hard anti-scratch optical coatings to overcome these limitations. In the current work, sol-gel-prepared thin films based on (3-Glycidyloxypropyl) trimethoxysilane (GPTMS)-Al2O3 were applied on PC substrates. First, silica and alumina sols were synthesized by a sol-gel process, individually. Then, the prepared sols were mixed at different ratios and dip-coated on the plasma etched pretreatment PC substrates. Curing of the samples was done in an oven at 100 °C. The produced thin films were characterized by field emission scanning electron microscopy (FE-SEM), Energy-dispersive X-ray spectroscopy (EDS), X-ray diffraction (XRD), Attenuated total reflectance -Fourier transform infrared spectroscopy (ATR-FTIR), and UV/Vis spectroscopy techniques. The obtained results indicated that the PC hardness increased from 6B to H by deposition of nano-hybrid coatings. After applying a nano-hybrid coating, transmittance was increased from 88 % to 91 % and the reflectance decreased from 10 % to 5 %. Sample with a 1:4 GPTMS-Al2O3 ratio showed the best results.

The effects of organoclay on the morphology and mechanical properties of PAI/clay nanocomposites coatings prepared by the ultrasonication assisted process.

In this research, solvent based polyamide - imide (PAI)/clay nanocomposites were prepared successfully using the solution dispersion technique. With the assistance of the ultrasonic wave, the effect of the ultrasonic wave time on the microstructure of 3wt% PAI/C20A nanocomposite (NC) was investigated. Then, the best ultrasonic parameters were selected and the effects of the concentration of Cloisite 20A (C20A) (1, 3 and 5wt% C20A) on the microstructure and mechanical properties (adhesion, hardness, flexibility, wear and impact) of NCs were investigated. The PAI, C20A and nanocomposites (NC)s were characterized by Fourier transform infrared spectroscopy (FTIR), field emission scanning electron microscopy (FE-SEM), energy dispersive X-ray analysis (EDX), and Wide-angle X-ray diffraction (WAXD). The results showed that the sample with 1 and 3wt% C20A had better mechanical properties, as compared to the pure PAI and the 5wt% NC.