Valorization of agitated thin film dryer (ATFD)-mixed-salt from textile wastewater for its application in leather manufacturing - a sustainable approach.

The textile industry uses sodium chloride and sodium sulphate during the dyeing process to improve the fixation of dyes on fabrics. After wastewater treatment, the reject stream is dried resulting in mixed salts as solid wastes that are not reused. The leather industry also uses a vast quantity of salt for temporary preservation of skins/hides and as swelling-suppressing agent during the pickling (acidification) process. Thus, an attempt was made to utilize the mixed salt obtained from the textile industry to replace sodium chloride in leather processing. It was found that a 40% w/w offer of ATFD salt was able to preserve the skins for 3 months, which was on par with the preservation carried out using a similar quantity of sodium chloride in conventional preservation process. Likewise, for the pickling process, an offer of 10% w/w ATFD salt provided sufficient deswelling action when compared to conventionally used sodium chloride. However, the residual colour of the mixed salts affected the quality of the leather obtained. To overcome this, an electro-oxidation treatment was carried out to obtain decolourized salts. The COD measurements showed that the 1% solution of ATFD-3 salt reduced from 471 ± 25 to 88 ± 16 ppm. A similar trend was also seen in BOD reduction from 80 ± 12 to 18 ± 10 ppm. These results confirmed that the colour removal could be due to the degradation of the organic contaminants present in the ATFD salt. Thus, the treated ATFD salt can be reused for leather processing without affecting leather quality, thus promoting the concept of circular economy.

Synthesis and crosslinking of collagen using 4-3,4,5-tris(oxiran-2-ylmethoxy)benzamido)benzenesulfonic acid for the development of robust metal-free leather.

The leather manufacturing sector is actively pursuing organic alternatives to replace the utilization of inorganic tanning chemicals such as chromium, zirconium, and aluminum due to concerns over their environmental impact. Although glutaraldehyde has been considered a feasible alternative, it still falls short in providing the leather with greater tensile properties and is also considered to be toxic. In this study, we report the synthesis of a sulfonated gallic acid-based epoxide (GSE) and evaluate its performance as a metal-free tanning compound. The synthesized compound was subjected to comprehensive characterization using FTIR (functional group), ESI-MS (molecular weight), and NMR (chemical environment) spectroscopy. Furthermore, the leather treated with GSE demonstrated organoleptic and physical properties that were comparable to those achieved with glutaraldehyde tanning systems. SEM analysis of the GSE-tanned leather exhibited a homogeneous distribution pattern, confirming the stability of the collagen. In addition, the hydrothermal stability temperature of leather crosslinked with epoxide was found to be 83 ± 2 °C. The wastewater generated from the GSE tanning process exhibited a BOD to COD ratio of 0.35 ± 0.04, indicating its high treatability. The results showed that the GSE tanning system provided better tanning efficiency and improved crosslinking and thermal stability without the use of metal salts. Furthermore, the use of GSE as a tanning agent offers several advantages, such as easy availability, biodegradability, and low toxicity, making it a sustainable and environment-friendly option for the leather industry.

Compact glyoxal tanning system: a chrome-free sustainable and green approach towards tanning-cum-upgradation of low-grade raw materials in leather processing.

Increased concern over the use of metal salts such as chromium, zirconium, and aluminum for tanning of hides and skins has made the leather production industry to be constantly on the lookout for organic tanning agents in place of the inorganic system. Though glutaraldehyde has been looked at as a viable option, it still lags in imparting superior strength properties to the leather and also it has been reported to have inherent toxicity. With that concept in view, this research work focuses on the usage of glyoxal along with synthetic tanning agents as a replacement for glutaraldehyde and other inorganic tanning systems. The offer level and starting pH for the glyoxal tanning process was optimized as 6% (w/w) and 5.0, respectively, and the shrinkage temperature of the collagen was found to be around 80 °C. Additionally, the controlled shrunken grain effect of the aldehyde tanning system was explored by changing the pH of the process, which helped to improve the thickness of low-grade thinner raw materials by up to 40%. The mechanism for the shrunken grain effect has also been proposed in this work by studying the dimensional changes occurring in the leather matrix upon treating skin/hide with glyoxal at different pH levels. The mechanical and strength properties of the leather were found to be better than the glutaraldehyde tanning system. The BOD/COD ratio of wastewater generated from the glyoxal process was found to be greater than 0.3 making them easily treatable. Considering all these factors, compact glyoxal-based tanning along with synthetic tanning agents can be a game-changing technology for the leather processing industry.

Preparation and application of unhairing enzyme using solid wastes from the leather industry-an attempt toward internalization of solid wastes within the leather industry.

Usage of the animal fleshing waste as the source of carbon and nitrogen for animal skin unhairing protease (EC 3.4.21) production along with agro-industrial wastes like wheat bran has been investigated. Thermal hydrolysis of delimed fleshing waste for 3 h yielded a fleshing hydrolysate (FH) having a protein content of 20.86 mg/mL and total solids of 46,600 ppm. The FH was lyophilized and spray dried to obtain fleshing hydrolysate powder (FHP) to be used along with wheat bran and rice bran for protease production. The carbon, nitrogen, hydrogen, and sulfur contents of the FHP were found to be 40.1, 13.8, 5.4, and 0.2%. The control solid-state fermented (SSF) medium without FHP showed a maximum activity of only 550 U/g. A maximum protease activity of 956 U/g was obtained by using 6% FHP (taken based on the combined total weight of wheat bran and rice bran) after 96 h of fermentation, resulting in a 1.7-fold increase in the protease activity. The total cost of producing 1 kg of FHP and the cost of producing 1000 kU of protease using FHP along with wheat bran and rice bran were found to be USD 24.62 and USD 2.08, respectively; 25% of SSF protease along with 40% water was found to be capable of unhairing the sheepskins in 7 h eliminating the hazardous conventional lime sulfide unhairing system. Thus, the leather industry's solid waste internalized for the production of unhairing enzyme resulted in a sustainable solution for pollution problems. Graphical abstract ᅟ.