Platinum deposition on functionalised graphene for corrosion resistant oxygen reduction electrodes.

Graphene-related materials are promising supports for electrocatalysts due to their stability and high surface area. Their innate surface chemistries can be controlled and tuned via functionalisation to improve the stability of both the carbon support and the metal catalyst. Functionalised graphenes were prepared using either aryl diazonium functionalisation or non-destructive chemical reduction, to provide groups adapted for platinum deposition. XPS and TGA-MS measurements confirmed the presence of polyethyleneglycol and sulfur-containing functional groups, and provided consistent values for the extent of the reactions. The deposited platinum nanoparticles obtained were consistently around 2 nm via reductive chemistry and around 4 nm via the diazonium route. Although these graphene-supported electrocatalysts provided a lower electrochemical surface area (ECSA), functionalised samples showed enhanced specific activity compared to a commercial platinum/carbon black system. Accelerated stress testing (AST) showed improved durability for the functionalised graphenes compared to the non-functionalised materials, attributed to edge passivation and catalyst particle anchoring.

Realising the electrochemical stability of graphene: scalable synthesis of an ultra-durable platinum catalyst for the oxygen reduction reaction.

Creating effective and stable catalyst nanoparticle-coated electrodes that can withstand extensive cycling is a current roadblock in realising the potential of polymer electrolyte membrane fuel cells. Graphene has been proposed as an ideal electrode support material due to its corrosion resistance, high surface area and high conductivity. However, to date, graphene-based electrodes suffer from high defect concentrations and non-uniform nanoparticle coverage that negatively affects performance; moreover, production methods are difficult to scale. Herein we describe a scalable synthesis for Pt nanoparticle-coated graphene whereby PtCl2 is reduced directly by negatively charged single layer graphene sheets in solution. The resultant nanoparticles are of optimal dimensions and can be uniformly dispersed, yielding high catalytic activity, remarkable stability, and showing a much smaller decrease in electrochemical surface area compared with an optimised commercial catalyst over 30 000 cycles. The stability is rationalised by identical location TEM which shows minimal nanoparticle agglomeration and no nanoparticle detachment.