Suitability assessment of a continuous process combining thermo-mechano-chemical and bio-catalytic action in a single pilot-scale twin-screw extruder for six different biomass sources.

A process has been validated for the deconstruction of lignocellulose on a pilot scale installation using six types of biomass selected for their sustainability, accessibility, worldwide availability, and differences of chemical composition and physical structure. The process combines thermo-mechano-chemical and bio-catalytic action in a single twin-screw extruder. Three treatment phases were sequentially performed: an alkaline pretreatment, a neutralization step coupled with an extraction-separation phase and a bioextrusion treatment. Alkaline pretreatment destructured the wall polymers after just a few minutes and allowed the initial extraction of 18-54% of the hemicelluloses and 9-41% of the lignin. The bioextrusion step induced the start of enzymatic hydrolysis and increased the proportion of soluble organic matter. Extension of saccharification for 24h at high consistency (20%) and without the addition of new enzyme resulted in the production of 39-84% of the potential glucose.

Response surface methodology to optimise Accelerated Solvent Extraction of steviol glycosides from Stevia rebaudiana Bertoni leaves.

Following the approval of steviol glycosides as a food additive in Europe in December 2011, large-scale stevia cultivation will have to be developed within the EU. Thus there is a need to increase the efficiency of stevia evaluation through germplasm enhancement and agronomic improvement programs. To address the need for faster and reproducible sample throughput, conditions for automated extraction of dried stevia leaves using Accelerated Solvent Extraction were optimised. A response surface methodology was used to investigate the influence of three factors: extraction temperature, static time and cycle number on the stevioside and rebaudioside A extraction yields. The model showed that all the factors had an individual influence on the yield. Optimum extraction conditions were set at 100 °C, 4 min and 1 cycle, which yielded 91.8% ± 3.4% of total extractable steviol glycosides analysed. An additional optimisation was achieved by reducing the grind size of the leaves giving a final yield of 100.8% ± 3.3%.

High Pressure Compression-Molding of α-Cellulose and Effects of Operating Conditions.

Commercial α-cellulose was compression-molded to produce 1A dog-bone specimens under various operating conditions without any additive. The resulting agromaterials exhibited a smooth, plastic-like surface, and constituted a suitable target as replacement for plastic materials. Tensile and three-points bending tests were conducted according to ISO standards related to the evaluation of plastic materials. The specimens had strengths comparable to classical petroleum-based thermoplastics. They also exhibited high moduli, which is characteristic of brittle materials. A higher temperature and higher pressure rate produced specimens with higher mechanical properties while low moisture content produced weaker specimens. Generally, the strong specimen had higher specific gravity and lower moisture content. However, some parameters did not follow the general trend e.g., thinner specimen showed much higher Young's Modulus, although their specific gravity and moisture content remained similar to control, revealing a marked skin-effect which was confirmed by SEM observations.

Twin-screw extrusion for hemicellulose recovery: influence on extract purity and purification performance.

A twin-screw extruder was used for the extraction of wheat bran hemicelluloses by the co-extrusion of wheat straw and bran. As compared with a stirred reactor extraction, a twin-screw extruder resulted in a lower extraction rate (only about 24% of hemicelluloses in the wheat bran), but it has the advantages of a shorter residence time for the vegetable matter and a lower chemical and water consumption. Hemicellulose powder production is usually effected via an expensive alcoholic precipitation step after concentration. Ultrafiltration was investigated as a means to reduce the alcohol consumption. Trials were made with hollow fiber polyethersulfone membranes with a molecular weight cut-off of 30 kDa. Ultrafiltration mainly concentrated the extract and removed small molecules such as monosaccharides and minerals. The combination of the anion-exchange chromatography and ultrafiltration allowed for the removal of colored compounds.

Sunflower cake as a natural composite: composition and plastic properties.

Nowadays, the end-of-life of plastic products and the decrease of fossil energy are great environmental problems. Moreover, with the increase of food and nonfood transformations of renewable resources, the quantities of agro-industrial byproducts and wastes increase hugely. These facts allow the development of plastic substitutes made from agro-resources. Many researches show the feasibility of molding biopolymers extracted from plants like a common polymeric matrix. Other natural macromolecules are used like fillers into polyolefins, for example. However, limited works present results about the transformation of a natural blend of biopolymers into a plastic material. The aim of this study is the determination of the composition of sunflower cake (SFC) and also the characterization of its components. These were identified by chemical and biochemical analysis often used in agricultural or food chemistry. Most of the extraction and purification processes modify the macrostructure of several biopolymers (e.g., denaturation of proteins, cleavage or creation of weak bonds, etc.). So, the composition of different parts of the sunflower seed (husk, kernel, and also protein isolate) was determined, and the plasticlike properties of their components were studied with thermogravimetric analysis, differential scanning calorimetry, and a dynamic mechanical thermal analysis apparatus. Finally, this indirect way of characterization showed that SFC can be considered a natural composite. In SFC, several components like lignocellulosic fibers [40%/dry matter (DM)], which essentially come from the husk of sunflower seed, can act as fillers. However, other biopolymers like globulins ( approximately 30% of the 30% of sunflower seed proteins/DM of SFC) can be shaped as a thermoplastic-like material because this kind of protein has a temperature of glass transition and a temperature of denaturation that seems to be similar to a melting temperature. These proteins have also viscoelastic properties. Moreover, SFC has similar rheological properties and other physicochemical properties compatible with shaping or molding behaviors of plastic-processing machinery.