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1.
Polymers (Basel) ; 15(12)2023 Jun 07.
Artigo em Inglês | MEDLINE | ID: mdl-37376243

RESUMO

Brake friction materials (BFMs) have a critical role in ensuring the safety as well as the reliability of automotive braking systems. However, traditional BFMs, typically made from asbestos, are associated with environmental and health concerns. Therefore, this results in a growing interest in developing alternative BFMs that are eco-friendly, sustainable, and cost-effective. This study investigates the effect of varying concentrations of epoxy, rice husk, alumina (Al2O3), and iron oxide (Fe2O3) on the mechanical and thermal properties of BFMs prepared using the hand layup method. In this study, the rice husk, Al2O3, and Fe2O3 were filtered through a 200-mesh sieve. Note that the BFMs were fabricated using different combinations and concentrations of the materials. Their mechanical properties, such as density, hardness, flexural strength, wear resistance, and thermal properties, were investigated. The results suggest that the concentrations of the ingredients significantly influence the mechanical and thermal properties of the BFMs. A specimen made from epoxy, rice husk, Al2O3, and Fe2O3 with concentrations of 50 wt.%, 20 wt.%, 15 wt.%, and 15 wt.%, respectively, produced the best properties for BFMs. On the other hand, the density, hardness, flexural strength, flexural modulus, and wear rate values of this specimen were 1.23 g/cm3, 81.2 Vickers (HV), 57.24 MPa, 4.08 GPa, and 8.665 × 10-7 mm2/kg. In addition, this specimen had better thermal properties than the other specimens. These findings provide valuable insights into developing eco-friendly and sustainable BFMs with suitable performance for automotive applications.

2.
Polymers (Basel) ; 14(24)2022 Dec 19.
Artigo em Inglês | MEDLINE | ID: mdl-36559929

RESUMO

The investigation of hybrid, woven, natural fiber-reinforced polymer composites as a substitute reinforcement for fiber polymer composites has recently caught the interest of academics, industry, and researchers. Woven, natural fiber composites have been implemented in many different applications, including parts for automobiles, household items, flooring, aerospace, and ballistic materials. Therefore, this research seeks to establish the thermal and mechanical characteristics of composites made from rattan strips (RS) and glass fiber (GF)-reinforced epoxy resin (ER). Other than that, the impact of layering configurations with respect to the thermal and mechanical characteristics of the RS and GF will be determined. Hand lay-up and a hydraulic press machine produce hybrid, woven RS and GF laminates. The hybrid composite's mechanical properties will be investigated using impact, tensile, and flexural tests. The hybrid woven of the GF/RS/RS/RS/GF composite sequence demonstrated the highest mechanical properties in comparison to other sequences. The increase from one to three layers of RS in the core layer of GF hybrid composites enhanced the flexural, impact, and tensile properties. In addition, the hybridization of rattan and GF is more thermally stable, as recorded by the high decomposition temperature. As a finding of the research, the woven RS and GF hybrid is a potential material for automotive applications such as car bumpers, for example.

3.
Polymers (Basel) ; 14(13)2022 Jul 05.
Artigo em Inglês | MEDLINE | ID: mdl-35808789

RESUMO

Pineapple leaf fibre (PALF) is one of the natural fibres with the highest tensile strength and cellulose content. This has led to the investigation of the application of short, long, random mats, and unidirectional types as reinforcement agents, but there is limited study on the usage of woven PALF in composites. Therefore, this study aims to investigate the potential of this woven PALF in reinforcing epoxy resin (ER) composite as well as the effect of layering numbers and fibre orientations on the mechanical properties of the product. This involved using hand lay-up and press moulding with a hydraulic machine to produce the composite and specimen test while 2, 3, and 4 layers of woven PALF were used as the layering number parameter. Moreover, the warp and weft direction of the woven PALF were used to simulate the effect of fibre orientation in composites. The findings showed that the 3-layer woven PALF performed better in terms of tensile and flexural properties than the other layers. It was also discovered that the orientation of the composite with warp direction is slightly higher than the weft direction. Furthermore, the scanning electron microscopic (SEM) method was applied to analyse the tensile fracture of the composites and the results showed that the interfacial adhesion of the 3-layer woven PALF successfully transferred the load to the epoxy resin matrix due to its reinforcement role in composites.

4.
Polymers (Basel) ; 13(22)2021 Nov 20.
Artigo em Inglês | MEDLINE | ID: mdl-34833315

RESUMO

This study aims to produce and investigate the potential of biodegradable Polylactic Acid (PLA)-based composites mixed with chitosan and Turmeric Essential Oil (TEO) as an anti-microbial biomaterial. PLA has good barrier properties for moisture, so it is suitable for use as a raw material for making packaging and is included in the GRAS (Generally Recognized As Safe). Chitosan is a non-toxic and antibacterial cationic polysaccharide that needs to be improved in its ability to fight microbes. TEO must be added to increase antibacterial properties due to a large number of hydroxyl (-OH) and carbonyl functional groups. The samples were prepared in three different variations: 2 g of chitosan, 0 mL TEO and 0 mL glycerol (Biofilm 1), 3 g of chitosan, 0.3 mL TEO and 0.5 mL of glycerol (Biofilm 2), and 4 g of chitosan, 0.3 of TEO and 0.5 mL of glycerol (Biofilm 3). The final product was characterized by its functional group through Fourier transform infrared (FTIR); the functional groups contained by the addition of TEO are C-H, C=O, O-H, and N-H with the extraction method, and as indicated by the emergence of a wide band at 3503 cm-1, turmeric essential oil interacts with the polymer matrix by creating intermolecular hydrogen bonds between their terminal hydroxyl group and the carbonyl groups of the ester moieties of both PLA and Chitosan. Thermogravimetric analysis (TGA) of PLA as biofilms, the maximum temperature of a biofilm was observed at 315.74 °C in the variation of 4 g chitosan, 0.3 mL TEO, and 0.5 mL glycerol (Biofilm 3). Morphological conditions analyzed under scanning electron microscopy (SEM) showed that the addition of TEO inside the chitosan interlayer bound chitosan molecules to produce solid particles. Chitosan and TEO showed increased anti-bacterial activity in the anti-microbial test. Furthermore, after 12 days of exposure to open areas, the biofilms generated were able to resist S. aureus and E. coli bacteria.

5.
Polymers (Basel) ; 13(17)2021 Aug 31.
Artigo em Inglês | MEDLINE | ID: mdl-34503004

RESUMO

Recently, the most critical issue related to the use of natural fibre-reinforced polymer composites (NFRPC) is the degradation properties of composites exposed to the environment. NFRPC's moisture absorption behaviour has adverse effects on the composite's mechanical properties and dimensional stability. The purpose of this study is to analyse the mechanical properties of epoxy composites reinforced by jute-ramie hybridisation. This study also analysed the effect of stacking sequence hybridisation of the jute-ramie composite on water absorption behaviour. A five-layer different type of stacking sequence of single and hybrid jute-ramie is produced with the hand lay-up method. The results obtained from this study found that the mechanical properties and water absorption behaviour of a single jute fibre are lower compared to a single ramie fibre. The hybrid of jute-ramie has been able to increase the performance of composite compared to pure jute composites. The mechanical properties of the hybrid jute-ramie composite show a reduction effect after exposure to an aqueous environment due to the breakdown of fibre matrix interfacial bonding. However, after 28 days of immersion, all types of the stacking sequence's mechanical properties are still higher than that of pure epoxy resin. In conclusion, the appropriate sequence of stacking and selecting the material used are two factors that predominantly affect the mechanical properties and water absorption behaviour. The hybrid composites with the desired and preferable properties can be manufactured using a hand-lay-up technique and used in the various industrial applications.

6.
Polymers (Basel) ; 13(15)2021 Aug 01.
Artigo em Inglês | MEDLINE | ID: mdl-34372175

RESUMO

Woven laminated composite has gained researchers' and industry's interest over time due to its impressive mechanical performance compared to unidirectional composites. Nevertheless, the mechanical properties of the woven laminated composite are hard to predict. There are many micromechanical models based on unidirectional composite but limited to the woven laminated composite. The current research work was conducted to evaluate elastic moduli of hybrid jute-ramie woven reinforced unsaturated polyester composites using micromechanical effectiveness unidirectional models, such as ROM, IROM, Halpin-Tsai, and Hirsch, which are based on stiffness. The hybrid jute-ramie laminated composite was fabricated with different layering sizes, and the stacking sequence was completed via hand lay-up with the compression machine. Tensile modulus values for hybrid composites are between those for single jute and single ramie. Obtained p-values less than 0.05 prove the relationship between layering size and tensile modulus. This study showed that several micromechanical models, such as Halpin-Tsai's predicted value of homogenized mechanical properties, were in good agreement with the experimental result. In the case of the hybrid composite, the micromechanical model deviates from the experimental result. Several modifications are required to improve the current existing model. A correlation function was calculated based on the differences between the elastic modulus values determined experimentally and those derived from each micromechanical model calculation.

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