An Analysis of the Potential and Cost of the U.S. Refinery Sector Decarbonization.

In 2019, U.S. petroleum refineries emitted 196 million metric tons (MT) of CO2, while the well-to-gate and the full life cycle CO2 emissions were significantly higher, reaching 419 and 2843 million MT of CO2, respectively. This analysis examines decarbonization opportunities for U.S. refineries and the cost to achieve both refinery-level and complete life-cycle CO2 emission reductions. We used 2019 life-cycle CO2 emissions from U.S. refineries as a baseline and identified three categories of decarbonization opportunity: (1) switching refinery energy inputs from fossil to renewable sources (e.g., switch hydrogen source); (2) carbon capture and storage of CO2 from various refining units; and (3) changing the feedstock from petroleum crude to biocrude using various blending levels. While all three options can reduce CO2 emissions from refineries, only the third can reduce emissions throughout the life cycle of refinery products, including the combustion of fuels (e.g., gasoline and diesel) during end use applications. A decarbonization approach that combines strategies 1, 2, and 3 can achieve negative life-cycle CO2 emissions, with an average CO2 avoidance cost of $113-$477/MT CO2, or $54-$227/bbl of processed crude; these costs are driven primarily by the high cost of biocrude feedstock.

Sensitivity Analysis of Fatigue Crack Growth Model for API Steels in Gaseous Hydrogen.

A model to predict fatigue crack growth of API pipeline steels in high pressure gaseous hydrogen has been developed and is presented elsewhere. The model currently has several parameters that must be calibrated for each pipeline steel of interest. This work provides a sensitivity analysis of the model parameters in order to provide (a) insight to the underlying mathematical and mechanistic aspects of the model, and (b) guidance for model calibration of other API steels.

CCB-based encapsulation of pyrite for remediation of acid mine drainage.

Acid mine drainage (AMD) from abandoned coal mines continues to be one of the most significant environmental problems. Remediation of AMD requires an addition of lime source to decrease the acidity, and grouting the entire mine and encapsulating the pyrite by calcium-rich additives is often employed. Utilization of alkaline coal combustion by-products (CCBs) has gained acceptance in such remediation applications because of their cost-effectiveness. A study was conducted to investigate the effectiveness of CCBs to abate acid mine drainage by encapsulation of pyrite. Geomechanical, hydraulic, and environmental tests were performed on grouts prepared with various ratios of CCBs as well as an alternative free lime source, lime kiln dust (LKD). The results indicated that the mechanical properties of grouts were dependent on their free lime contents. Hydraulic conductivities of pyrite-grout columns were relatively high due to the coating of the pyrite rock with the grout rather than the filling of all of the void spaces, as commonly experienced in field applications. The leaching tests indicated that the presence of high amounts of lime in a grout is not solely sufficient to improve the quality of AMD, since the rate of dissolution of a high lime content grout may be slow due to its rapid hardening. Therefore, it is recommended that grouts be selected with consideration of their hardening capacities, as well as the percentage of lime content present in the mixture.