Sine-limiting microcell solar concentrators for space.

Microcell concentrating photovoltaics (µCPV) have the potential to improve performance and reduce the cost of solar power in space. Here, we introduce an ultracompact V-cone tailored edge ray (V-TERC) concentrator, rooted in nonimaging optics, which enables operation near the sine limit. Relative to previous space µCPV implementations, this concentrator design enables an approximate four-fold increase in concentration ratio for a given acceptance angle and specific power. We validate the design through ray tracing simulations and construction of a proof-of-concept system that consists of a 650 × 650 µm2 triple-junction microcell bonded to a 3.1 mm-thick prototype V-TERC optic. In outdoor testing on a sunny day, the system achieves a power conversion efficiency of 30% at a geometric gain of 137× with a specific power of 90 W kg-1 and an acceptance angle of ±4.5°. This is a record combination for µCPV to date and represents an important step toward increasing efficiency and lowering the cost of solar power in space.

Ultralow Index SiO2 Antireflection Coatings Produced via Magnetron Sputtering.

Antireflection (AR) coatings with graded refractive index profiles approaching air offer unparalleled AR performance but lack a scalable fabrication process that would enable them to be used more widely in applications such as architecture and solar energy conversion. This work introduces a sputtering-based sacrificial porogen process to fabricate multilayer nanoporous SiO2 coatings with tunable refractive index down to neff = 1.11. Using this approach, we demonstrate a step-graded bilayer AR coating with outstanding wide-angle AR performance (single side average reflectivity in the visible spectrum ranges from 0.2% at normal incidence to 0.7% at 40°), good adhesion, and promising environmental durability. These results open up a path to produce ultrahigh performance AR coatings over large area by using industrial-scale magnetron sputtering systems.

Design and demonstration of ultra-compact microcell concentrating photovoltaics for space.

Optical concentration can improve the efficiency and reduce the cost of photovoltaic power but has traditionally been too bulky, massive, and unreliable for use in space. Here, we explore a new ultra-compact and low-mass microcell concentrating photovoltaic (µCPV) paradigm for space based on the monolithic integration of transfer-printed microscale solar cells and molded microconcentrator optics. We derive basic bounds on the compactness as a function of geometric concentration ratio and angular acceptance, and show that a simple reflective parabolic concentrator provides the best combination of specific power, angular acceptance, and overall fabrication simplicity. This architecture is simulated in detail and validated experimentally with a µCPV prototype that is less than 1.7 mm thick and operates with six, 650 µm square triple-junction microcells at a geometric concentration ratio of 18.4×. In outdoor testing, the system achieves a terrestrial power conversion efficiency of 25.8 ± 0.2% over a ±9.5° angular range, resulting in a specific power of approximately 111 W/kg. These results lay the groundwork for future space µCPV systems and establish a realistic path to exceed 350 W/kg specific power at >33% power conversion efficiency by scaling down to even smaller microcells.

Graded-Index Fluoropolymer Antireflection Coatings for Invisible Plastic Optics.

Plastic optics are used in an ever-expanding range of applications and yet a durable, high performance antireflection (AR) coating remains elusive for this material class. Here, we introduce a sacrificial porogen approach to produce ultralow refractive index nanoporous fluoropolymer AR coatings via thermal coevaporation of Teflon AF and the small molecule N, N'-bis(3-methylphenyl)- N, N'-diphenylbenzidine (NPD). Using this approach, we demonstrate a five-layer, step-graded AR coating that reduces the solar spectrum-averaged (400 < λ < 2000 nm) reflectance of acrylic plastic to <0.5% for incidence angles up to 40° and withstands over 3 months of outdoor rooftop exposure with minimal degradation. A trilayer coating optimized for the visible range yields luminous reflectivity down to ∼0.1%, effectively rendering double-side coated acrylic plastic invisible under room lighting conditions. Strong adhesion to most optical plastics, an outstanding combination of mechanical, chemical, and environmental durability, and compatibility with commercial vacuum coating systems should enable this AR technology to find widespread practical use.