Governance of advanced materials: Shaping a safe and sustainable future.

The past few decades of managing the uncertain risks associated with nanomaterials have provided valuable insights (knowledge gaps, tools, methods, etc.) that are equally important to promote safe and sustainable development and use of advanced materials. Based on these insights, the current paper proposes several actions to optimize the risk and sustainability governance of advanced materials. We emphasise the importance of establishing a European approach for risk and sustainability governance of advanced materials as soon as possible to keep up with the pace of innovation and to manage uncertainty among regulators, industry, SMEs and the public, regarding potential risks and impacts of advanced materials. Coordination of safe and sustainable advanced material research efforts, and data management according to the Findable, Accessible, Interoperable and Reusable (FAIR) principles will enhance the generation of regulatory-relevant knowledge. This knowledge is crucial to identify whether current regulatory standardised and harmonised test methods are adequate to assess advanced materials. At the same time, there is urgent need for responsible innovation beyond regulatory compliance which can be promoted through the Safe and Sustainable Innovation Approach. that combines the Safe and Sustainable by Design concept with Regulatory Preparedness, supported by a trusted environment. We further recommend consolidating all efforts and networks related to the risk and sustainability governance of advanced materials in a single, easy-to-use digital portal. Given the anticipated complexity and tremendous efforts required, we identified the need of establishing an organisational structure dedicated to aligning the fast technological developments in advanced materials with proper risk and sustainability governance. Involvement of multiple stakeholders in a trusted environment ensures a coordinated effort towards the safe and sustainable development, production, and use of advanced materials. The existing infrastructures and network of experts involved in the governance of nanomaterials would form a solid foundation for such an organisational structure.

Estimated relative potential for airborne SARS-CoV-2 transmission in a day care centre.

We estimated the hourly probability of airborne severe acute respiratory coronavirus 2 (SARS-CoV-2) transmission and further the estimated number of persons at transmission risk in a day care centre by calculating the inhaled dose for airborne pathogens based on their concentration, exposure time and activity. Information about the occupancy and activity of the rooms was collected from day care centre personnel and building characteristics were obtained from the design values. The generation rate of pathogens was calculated as a product of viral load of the respiratory fluids and the emission of the exhaled airborne particles, considering the prevalence of the disease and the activity of the individuals. A well-mixed model was used in the estimation of the concentration of pathogens in the air. The Wells-Riley model was used for infection probability. The approach presented in this study was utilised in the identification of hot spots and critical events in the day care centre. Large variation in the infection probabilities and estimated number of persons at transmission risk was observed when modelling a normal day at the centre. The estimated hourly infection probabilities between the worst hour in the worst room and the best hour in the best room varied in the ratio of 100:1. Similarly, the number of persons at transmission risk between the worst and best cases varied in the ratio 1000:1. Although there are uncertainties in the input values affecting the absolute risk estimates the model proved to be useful in ranking and identifying the hot spots and events in the building and implementing effective control measures.

Managing Quartz Exposure in Apartment Building and Infrastructure Construction Work Tasks.

The present report describes exposure to respirable silica and dust in the construction industry, as well as means to manage them. The average exposure in studied work tasks (n = 148) amounted to 64% of the Finnish OEL value of 0.05 mg/m3. While 10% of exposure estimates exceeded the OEL, the 60% percentile was well below 10% of the OEL, as was the median exposure. In other words, exposure was low in more than half of the tasks. Work tasks where exposure was low included construction cleaning, work management, installation of concrete elements, rebar laying, driving work machines equipped with cabin air intake filtration, and landscaping, in addition to some road construction tasks. Excessive exposure (>OEL) was related to not using respiratory protection at all or not using it for long enough after the dusty activity ceased. Excessive exposures were found in sandblasting, dismantling facade elements, diamond drilling, drilling hollow-core slabs, drilling with a drilling rig, priming of explosives, tiling, use of cabinless earthmoving machines, and jackhammering, regardless of whether the hammering took place in an underpressurized compartment or not. Even in these tasks, it was possible to perform the work safely, following good dust prevention measures and, when necessary, using respiratory protection suitable for the job. Furthermore, in all tasks with generally low exposure, one could be significantly exposed through the general air or by making poor choices in terms of dust control.

Workplace Exposure Measurements of Emission from Industrial 3D Printing.

Particle and gaseous contaminants from industrial scale additive manufacturing (AM) machines were studied in three different work environments. Workplaces utilized powder bed fusion, material extrusion, and binder jetting techniques with metal and polymer powders, polymer filaments, and gypsum powder, respectively. The AM processes were studied from operator's point of view to identify exposure events and possible safety risks. Total number of particle concentrations were measured in the range of 10 nm to 300 nm from operator's breathing zone using portable devices and in the range of 2.5 nm to 10 µm from close vicinity of the AM machines using stationary measurement devices. Gas-phase compounds were measured with photoionization, electrochemical sensors, and an active air sampling method which were eventually followed by laboratory analyses. The duration of the measurements varied from 3 to 5 days during which the manufacturing processes were practically continuous. We identified several work phases in which an operator can potentially be exposed by inhalation (pulmonary exposure) to airborne emissions. A skin exposure was also identified as a potential risk factor based on the observations made on work tasks related to the AM process. The results confirmed that nanosized particles were present in the breathing air of the workspace when the ventilation of the AM machine was inadequate. Metal powders were not measured from the workstation air thanks to the closed system and suitable risk control procedures. Still, handling of metal powders and AM materials that can act as skin irritants such as epoxy resins were found to pose a potential risk for workers. This emphasizes the importance of appropriate control measures for ventilation and material handling that should be addressed in AM operations and environment.

Local Scale Exposure and Fate of Engineered Nanomaterials.

Nanotechnology is a growing megatrend in industrial production and innovations. Many applications utilize engineered nanomaterials (ENMs) that are potentially released into the atmospheric environment, e.g., via direct stack emissions from production facilities. Limited information exists on adverse effects such ENM releases may have on human health and the environment. Previous exposure modeling approaches have focused on large regional compartments, into which the released ENMs are evenly mixed. However, due to the localization of the ENM release and removal processes, potentially higher airborne concentrations and deposition fluxes are obtained around the production facilities. Therefore, we compare the ENM concentrations from a dispersion model to those from the uniformly mixed compartment approach. For realistic release scenarios, we based the modeling on the case study measurement data from two TiO2 nanomaterial handling facilities. In addition, we calculated the distances, at which 50% of the ENMs are deposited, serving as a physically relevant metric to separate the local scale from the regional scale, thus indicating the size of the high exposure and risk region near the facility. As a result, we suggest a local scale compartment to be implemented in the multicompartment nanomaterial exposure models. We also present a computational tool for local exposure assessment that could be included to regulatory guidance and existing risk governance networks.

Response Letter to Koivisto et al. 'Evaluating the Theoretical Background of STOFFENMANAGER® and the Advanced REACH Tool'.

In this article, we have responded to the key statements in the article by Koivisto et al. (2022) that were incorrect and considered to be a biased critique on a subset of the exposure models used in Europe (i.e. ART and Stoffenmanager®) used for regulatory exposure assessment. We welcome scientific discussions on exposure modelling (as was done during the ISES Europe workshop) and criticism based on scientific evidence to contribute to the advancement of occupational exposure estimation tools. The tiered approach to risk assessment allows various exposure assessment models from screening tools (control/hazard banding) through to higher-tiered approaches. There is a place for every type of model, but we do need to recognize the cost and data requirements of highly bespoke assessments. That is why model developers have taken pragmatic approaches to develop tools for exposure assessments based on imperfect data. We encourage Koivisto et al. to focus on further scientifically robust work to develop mass-balance models and by independent external validations studies, compare these models with alternative model tools such as ART and Stoffenmanager®.

Controlling flour dust exposure by an intervention focused on working methods in Finnish bakeries: a case study in two bakeries.

Objectives. The purpose of this study was to examine the effectiveness of intervention strategies to control mass concentrations and peak exposures of flour dust in two Finnish bakeries. The effect of the intervention on the proportion of various particle size fractions of the total particulate matter was also investigated. Methods. Mass concentrations of flour dust were measured during three working days in a pre-intervention and post-intervention study in both an industrial and a traditional bakery. Gravimetric sampling and real-time measurements were performed. Relevant intervention strategies focused on working methods were planned in collaboration with the managers of the bakeries. Results. The average mass concentration of inhalable flour dust reduced in most of the stationary locations post intervention. The reductions in exposure levels were between 39 and 45%. However, the exposure levels increased 28-55% in the breathing zone. Real-time measurements showed reductions in the peak mass concentrations in the traditional bakery post intervention. In both bakeries, the total particulate matter size fraction consisted predominantly of particles with an aerodynamic diameter lower than 1 µm and greater than 10 µm. Conclusion. Further studies are needed to plan more effective intervention measures supplemented by technical control methods in both bakeries.

Performance of Asbestos Enclosure Ventilation: Laboratory Evaluation of Complex Configuration.

The aim of the study was to find out good practices for effective air distribution inside a complex shaped asbestos enclosure and for control of pressure differences between the enclosure and the surroundings. In addition, sufficient pressure difference for asbestos containment was tested. The effect of air distribution was studied in laboratory conditions by constructing an L-shaped asbestos enclosure and connecting it to a negative pressure unit. The efficiency of six different ventilation configurations was compared using a tracer decay method and the local air change indexes as the performance indicator. The sufficient negative pressure for containment was assessed by simulating person traffic to and from the enclosure and recording the pressure difference continuously. The effect of a pressure controller unit in maintaining the target pressure difference was also tested by simulating filter loadings of the negative pressure unit causing changes in the air flow rate. The results showed that high nominal air change rates alone do not guarantee good air distribution. Effective air distribution within an asbestos enclosure can be arranged by locating additional air supply openings far away from the air exhaustion point, using recirculation air with a pressure controller, or extending the exhaust location to the poorly ventilated areas. A pressure difference of at least -10 Pa is recommended to ensure a sufficient margin of safety in practical situations.

Technical control of nanoparticle emissions from desktop 3D printing.

Material extrusion (ME) desktop 3D printing is known to strongly emit nanoparticles (NP), and the need for risk management has been recognized widely. Four different engineering control measures were studied in real-life office conditions by means of online NP measurements and indoor aerosol modeling. The studied engineering control measures were general ventilation, local exhaust ventilation (LEV), retrofitted enclosure, and retrofitted enclosure with LEV. Efficiency between different control measures was compared based on particle number and surface area (SA) concentrations from which SA concentration was found to be more reliable. The study found out that for regular or long-time use of ME desktop 3D printers, the general ventilation is not sufficient control measure for NP emissions. Also, the LEV with canopy hood attached above the 3D printer did not control the emission remarkably and successful position of the hood in relation to the nozzle was found challenging. Retrofitted enclosure attached to the LEV reduced the NP emissions 96% based on SA concentration. Retrofitted enclosure is nearly as efficient as enclosure attached to the LEV (reduction of 89% based on SA concentration) but may be considered more practical solution than enclosure with LEV.

Occupational Exposure and Environmental Release: The Case Study of Pouring TiO2 and Filler Materials for Paint Production.

Pulmonary exposure to micro- and nanoscaled particles has been widely linked to adverse health effects and high concentrations of respirable particles are expected to occur within and around many industrial settings. In this study, a field-measurement campaign was performed at an industrial manufacturer, during the production of paints. Spatial and personal measurements were conducted and results were used to estimate the mass flows in the facility and the airborne particle release to the outdoor environment. Airborne particle number concentration (1 × 103-1.0 × 104 cm-3), respirable mass (0.06-0.6 mg m-3), and PM10 (0.3-6.5 mg m-3) were measured during pouring activities. In overall; emissions from pouring activities were found to be dominated by coarser particles >300 nm. Even though the raw materials were not identified as nanomaterials by the manufacturers, handling of TiO2 and clays resulted in release of nanometric particles to both workplace air and outdoor environment, which was confirmed by TEM analysis of indoor and stack emission samples. During the measurement period, none of the existing exposure limits in force were exceeded. Particle release to the outdoor environment varied from 6 to 20 g ton-1 at concentrations between 0.6 and 9.7 mg m-3 of total suspended dust depending on the powder. The estimated release of TiO2 to outdoors was 0.9 kg per year. Particle release to the environment is not expected to cause any major impact due to atmospheric dilution.

Control of Dust Dispersion From an Enclosed Renovation Site Into Adjacent Areas by Using Local Exhaust Ventilation.

OBJECTIVE: In real-world applications, implementation of an enclosure and negative pressurization is not always adequate to prevent the dispersion of dust from renovation sites. This study aimed to quantify the effect of local exhaust ventilation (LEV) in controlling the dust concentration within an enclosed renovation site to reduce the dust dispersion into adjacent areas. METHODS: The concentrations of inhalable and respirable dust were measured in 16 cases during renovation projects. Filter samples and time-resolved dust concentration data were collected simultaneously from the renovation site and adjacent areas to assess the efficacy of LEV in limiting the dust dispersion. RESULTS: The dispersion of dust outside of the enclosed renovation sites was limited significantly with using LEV. The estimated dust removal efficiency of LEV was 79% for inhalable dust concentration in the renovation site and 62% in the adjacent area. The use of LEV reduced the concentration of respirable dust by 33‒90% in the adjacent area and 80-87% within the renovation site. CONCLUSIONS: Using LEV was found to play a substantial role in dust containment, particularly when the enclosure failed to maintain the negative pressure. The study provides data-driven recommendations that are of practical importance as they promote healthier workplaces and policy improvements. In conclusion, dust dispersion into adjacent areas is prevented with an airtight enclosure (including airlocks) and continuous negative pressure. Dust containment was also obtained by having target dust concentration at the enclosed renovation site to below 4 mg m-3 for inhalable dust and below 1 mg m-3 for respirable dust, even though the enclosures not being continuously under negative pressure. The suggested target concentrations are achievable by using on-tool LEV during the most dust-producing tasks.

The Evaluation of Short-Term Water Misting of Room Air in Reducing Airborne Dust after Renovation Work.

OBJECTIVE: To shorten the time for airborne dust concentration to be reduced to a lower level after a renovation task has been completed, a short-term water misting method was assessed. A short-term water misting method is based on low water consumption to avoid harmful wetting of materials. The method is considered similar to a general ventilation method that dilutes work-generated airborne dust concentrations. Thus, short-term misting is not intended to replace the source control measures. METHODS: Airborne dust removal by the short-term water misting performed after dust generation was evaluated in a controlled laboratory settings by comparing PM10 decay and inhalable dust concentrations between a control and misting tests (average water flow = 0.22 l min-1) of 2 and 4 min. A portable handheld misting device was used. The practicability and effectiveness of the misting technique as a supplementary control measure was verified in the three field cases. RESULTS: In laboratory tests, reductions in airborne PM10 and inhalable dust were 30% and 28%, avoiding condensation of water to surfaces. In the field, inhalable dust concentrations were reduced by 86-95% after an hour from the misting, whereas ventilation alone was calculated to dilute dust concentrations by 18-39%. Average clean air delivery rates varied from 0.03 to 0.07 m3 s-1. CONCLUSIONS: Short-term misting after a dust-generating task is an effective measure to control the airborne dust after dust-producing tasks in environments where an effective air exchange for dust removal is not a feasible alternative. The information obtained from the study is beneficial to construction and renovation project management personnel and field practitioners.

Evaluation of Real-World Implementation of Partitioning and Negative Pressurization for Preventing the Dispersion of Dust From Renovation Sites.

OBJECTIVES: The aim of this study was to assess the implementation of partitioning and the negative pressure method in limiting the dispersion of dust to areas adjacent to renovation sites. METHODS: The pressure difference between the worksites and adjacent areas and PM10 concentrations in the both zones were measured in 12 renovation sites, and the factors affecting the prevention of dispersion of dust were assessed. RESULTS: Poor implementation of partitioning and negative pressurization found in half of the renovation sites lead difficulties in achieving a proper negative pressure, causing dispersion of dust into adjacent areas. Main problems related to flimsy partitioning walls and poor air tightness of the enclosure. Dust concentrations in adjacent areas were substantially lower when natural ventilation in the renovation site was rejected and partitioning walls and their junctions to existing structures were sealed. In case of leaky enclosures, despite the high air exchange rates, a definite negative pressure could not be maintained. Instead, negative pressure minimum of -5 Pa was found to be sufficient for limiting the dispersion of dust from renovation sites. CONCLUSIONS: Improvement on implementation of dust controls is required through revising the guidance documents, education, and efficient supervision. This study revealed that the current Finnish practice to implement the negative pressurization based on the air exchange rate achieved with the portable exhaust fans alone is not reasonable to assure adequate dust containment. Continuous negative pressure minimum of -5 Pa is suggested, and it should be monitored with alarm devices throughout the renovation processes.

Local ventilation solution for large, warm emission sources.

In a foundry casting line, contaminants are released from a large area. Casting fumes include both volatile and particulate compounds. The volatile fraction contains hydrocarbons, whereas the particulate fraction mostly comprises a mixture of vaporized metal fumes. Casting fumes lower the air quality in foundries. The design of local ventilation for the casting area is a challenging task, because of the large casting area and convection plumes from warm moulds. A local ventilation solution for the mould casting area was designed and dimensioned with the aid of computational fluid dynamic (CFD) calculations. According to the calculations, the most efficient solution was a push-pull ventilation system. The prototype of the push-pull system was built and tested in actual operation at the foundry. The push flow was generated by a free plane jet that blew across the 10 m wide casting area towards an exhaust hood on the opposite side of the casting lines. The capture efficiency of the prototype was determined by the tracer gas method. The measured capture efficiencies with push jet varied between 40 and 80%, depending on the distance between the source and the exhaust. With the aid of the push flow, the average capture efficiency was increased from 40 (without jet) to 60%.

The effect of spraying and rolling process factors on styrene emission during the application of unsaturated polyester resins.

In recent years the awareness of the problems caused by styrene emission during the processing of unsaturated polyester resins has enlarged. The spray-up application of gel coats is especially problematic, and it produces high styrene emission rates. The emission of styrene has been reduced through material changes, work practice controls, and add-on controls. However, the influence of the spray-up process factors on styrene emission has not been studied before. The aim of this study was to examine possibilities to reduce styrene emission by optimization of spray-up process factors. The following factors were studied under controlled laboratory conditions: orifice size and angle of the spray gun tip, spraying pressure, distance between spray gun and mold, and shape of the mold. The influence of the rolling pattern during lamination was also studied. Several significant factors were found. High pressure and long spraying distance increased both the unit styrene emission and the emission rate. The orifice size had two effects; a large orifice decreased the amount of styrene emitted per sprayed amount of resin but increased the emission rate of styrene. The shape of the mold did not affect the styrene emission. Styrene emission is greater if the entire mold area is rolled. To achieve lower emission is it necessary to roll an area as small as possible; this is especially important if a large mold is laminated. The results showed that emission of styrene can be reduced significantly by an optimal selection of the spray gun settings and the way of working. Optimal settings also increased the transfer efficiency resulting in decreased material loss.