Degradation during Mixing of Silica-Reinforced Natural Rubber Compounds.

The optimal mixing conditions for silica-filled NR compounds dictate the need to proceed at a high temperature, i.e., 150 °C, to achieve a sufficient degree of silanization. On the other hand, natural rubber is prone to degradation due to mechanical shear and thermal effects during mixing, particularly at long exposure times. The present work investigates NR rubber degradation during mixing in relation to prolonged silanization times. The Mooney viscosity and stress relaxation rates, bound rubber content, storage modulus (G'), and delta δ were investigated to indicate the changes in the elastic/viscous responses of NR molecules related to rubber degradation, molecular chain modifications, and premature crosslinking/interaction. In Gum NR (unfilled), an increase in the viscous response with increasing mixing times indicates a major chain scission that causes a decreased molecular weight and risen chain mobility. For silica-filled NR, an initial decrease in the Mooney viscosity with increasing silanization time is attributed to the chain scission first, but thereafter the effect of the degradation is counterbalanced by a sufficient silanization/coupling reaction which leads to leveling off of the viscous response. Finally, the higher viscous response due to degradation leads to the deterioration of the mechanical properties and rolling resistance performance of tire treads made from such silica-filled NR, particularly when the silanization time exceeds 495 s.

Dynamic Response and Molecular Chain Modifications Associated with Degradation during Mixing of Silica-Reinforced Natural Rubber Compounds.

Mixing silica-reinforced rubber for tire tread compounds involves high shear forces and temperatures to obtain a sufficient degree of silanization. Natural Rubber (NR) is sensitive to mastication and chemical reactions, and thus, silica-NR mixing encounters both mechanical and thermal degradation. The present work investigates the degradation phenomena during the mixing of silica-reinforced NR compounds in-depth. The Mooney stress relaxation rates, the dynamic properties with frequency sweep, a novel characterization of branch formation on NR using Δδ values acc. Booij and van Gurp-Palmen plots, together, indicate two major competitive reactions taking place: chain scission or degradation and preliminary cross-linking or branch formation. For masticated pure NR and gum compounds, the viscous responses increase, and the changes in all parameters indicate the dominance of chain scission with increasing dump temperature. It causes molecular weight decrease, broader molecular weight distribution, and branched structures. Different behavior is observed for silica-filled NR compounds in which both physical and chemical cross-links are promoted by silanization and coupling reactions. At high dump temperatures above 150 °C, the results indicate a significant increase in branching due to preliminary cross-linking. These molecular chain modifications that cause network heterogeneity deteriorate the mechanical properties of resulting vulcanizates.

Synergistic Effect of Maleated Natural Rubber and Modified Palm Stearin as Dual Compatibilizers in Composites based on Natural Rubber and Halloysite Nanotubes.

The performance of rubber composite relies on the compatibility between rubber and filler. This is specifically of concern when preparing composites with very different polarities of the rubber matrix and the filler. However, a suitable compatibilizer can mediate the interactions. In this study, composites of natural rubber (NR) with halloysite nanotubes (HNT) were prepared with maleated natural rubber (MNR) and modified palm stearin (MPS) as dual compatibilizers. The MPS dose ranged within 0.5-1.5 phr, while the MNR dose was fixed at 10 phr in all formulations. It was found that the mixed MNR/MPS significantly enhanced modulus, tensile strength, and tear strength of the composites. The improvements were mainly due to improved rubber-HNT interactions arising from hydrogen bonds formed in the presence of these two compatibilizers. This was clearly verified by observing the Payne effect. Apart from that, the MPS also acted as a plasticizer to provide improved dispersion of HNT. It was clearly demonstrated that MNR and MPS as dual compatibilizers improved rubber-HNT interactions and reduced filler-filler interactions, which then improved tensile and tear strengths, as well as dynamical properties. Therefore, the mix of MNR and MPS had a great potential to compatibilize non-polar rubber with HNT filler.

Effect of extraction methods on the molecular structure and thermal stability of kenaf (Hibiscus cannabinus core) biomass as an alternative bio-filler for rubber composites.

Lignin from kenaf (Hibiscus cannabinus) core was investigated as an alternative filler for rubber. Three types of extraction methods were used to isolate lignin from kenaf, namely kraft, soda and organosolv process. The particle size, surface area, functionalities changes, molecular weight and thermal properties of the lignin were characterized. The results showed that Kraft lignin (KL) has the smallest particle size (40.41 µm) compared to soda lignin (SL) (63.85 µm) and organosolv lignin (OL) (66.85 µm). This is in good agreement with the BET surface area of 9.52 m2/g, 1.25 m2/g and 2.40 m2/g respectively. However, the smaller surface area of SL compared to OL is due to the smaller pore size and pore volume of SL. KL also showed high hydroxyl content with corresponding high thermal stability as confirmed by NMR and TGA. The thermal stability of the lignin correlates well with the molecular weight (MW). From the overall characteristics, it can be concluded that KL, SL and OL can be used as an alternative filler in rubber compounds to substitute common fillers like silica and carbon.