Effect of synthetic bone replacement material of different size on shear stress resistance within impacted native and thermodisinfected cancellous bone: an in vitro femoral impaction bone grafting model.

Antibiotic carrier particles of variable size might influence mechanic properties within impacted thermodisinfected and native cancellous bone different. Herafill®G containing calciumsulfate and calciumcarbonate provides high local concentrations of gentamicin being important for revision surgery in infected joint replacements. Native and thermodisinfected cancellous bone derived from 6 to 7 months old piglets was used for in vitro impaction bone grafting and supplemented each with Herafill®G granules of two different sizes. Micromovement of implants related to shear force was measured in 29 specimens distributed in 6 groups. Thermodisinfected cancellous bone revealed a significant higher shear force resistance than native bone with a mean difference of 423.8 mdeg/Nm (p < 0.001) ranging within 95% confidence interval from 181.5 to 666.0 mdeg/Nm. Adding small granules to thermodisinfected bone did not reduce shear force resistance significantly since adding large granules to native bone improved it by 344.0 mdeg/Nm (p < 0.003). Shear force resistance was found higher at the distal region of the implant compared to a proximal point of measurement throughout all specimens. Less impaction impulses were necessary for thermodisinfected bone. Thermodisinfected cancellous bone might achieve a higher degree of impaction compared with native bone resulting in increased resistance against shear force since impaction was found increased distally. Supplementation of thermodisinfected bone with small granules of Herafill®G might be considered for application of local antibiotics. Large granules appeared more beneficial for supplementation of native bone. Heterogeneity of bone graft and technical aspects of the impaction procedure have to be considered regarding the reproducibility of femoral impaction bone grafting.

Application of laser measuring, numerical simulation and rapid prototyping to titanium dental castings.

OBJECTIVES: This paper describes a method of making titanium dental crowns by means of integrating laser measuring, numerical simulation and rapid prototype (RP) manufacture of wax patterns for the investment casting process. METHODS: Four real tooth crowns (FDI No. 24, 25, 26, 27) were measured by means of 3D laser scanning. The laser digitized geometry of the crowns was processed and converted into standard CAD models in STL format, which is used by RP systems and numerical simulation software. Commercial software (MAGMASOFT) was used to simulate the casting process and optimize the runner and gating system (sprue) design. RP crowns were 'printed' directly on a ModelMaker II 3D Plotting System. A silicone negative mold (soft tool) was made from the RP crowns, then more than hundreds wax crowns were duplicated. The duplicated crowns were joined to the optimized runner and gating system. By using the investment casting process 20-25 replicas of each crown were made on a centrifugal casting machine. All castings were examined for porosity by X-ray radiographs. RESULTS: By using the integrated scanning, simulation, RP pattern and casting procedure, cast crowns, free of porosity, with excellent functional contour and a smooth surface finish, were obtained from the first casting trial. SIGNIFICANCE: The coupling of laser digitizing and RP indicates a potential to replace the traditional 'impression taking and waxing' procedure in dental laboratory, with the quality of the cast titanium prostheses also being improved by using the numerically optimized runner and gating system design.

Numerical simulation of the casting process of titanium tooth crowns and bridges.

The objectives of this paper were to simulate the casting process of titanium tooth crowns and bridges; to predict and control porosity defect. A casting simulation software, MAGMASOFT, was used. The geometry of the crowns with fine details of the occlusal surface were digitized by means of laser measuring technique, then converted and read in the simulation software. Both mold filling and solidification were simulated, the shrinkage porosity was predicted by a "feeding criterion", and the gas pore sensitivity was studied based on the mold filling and solidification simulations. Two types of dental prostheses (a single-crown casting and a three-unit-bridge) with various sprue designs were numerically "poured", and only one optimal design for each prosthesis was recommended for real casting trial. With the numerically optimized design, real titanium dental prostheses (five replicas for each) were made on a centrifugal casting machine. All the castings endured radiographic examination, and no porosity was detected in the cast prostheses. It indicates that the numerical simulation is an efficient tool for dental casting design and porosity control.

Numerical simulation of porosity-free titanium dental castings.

The objective of this research was to analyse, predict and control the porosity in titanium dental castings by the use of numerical simulation. A commercial software package (MAGMASOFT) was used. In the first part of the study, a model casting (two simplified tooth crowns connected by a connector bar) was simulated to analyse shrinkage porosity. Secondly, gas pores were numerically examined by means of a ball specimen with a "snake" sprue. The numerical simulation results were compared with the experimental casting results, which were made on a centrifugal casting machine. The predicted shrinkage levels coincided well with the experimentally determined levels. Based on the above numerical analyses, an optimised running and gating system design for the crown model was proposed. The numerical filling and solidification results of the ball specimen showed that this simulation model could be helpful for the explanation of the experimentally indicated gas pores. It was concluded that shrinkage porosity in titanium dental casting was predictable, and it could be minimised by improving the running and gating system design. Entrapped gas pores can be explained from the simulation results of the mould filling and solidification.

Numerical study of porosity in titanium dental castings.

A commercial software package, MAGMASOFT (MAGMA Giessereitechnologie GmbH, Aachen, Germany), was used to study shrinkage and gas porosity in titanium dental castings. A geometrical model for two simplified tooth crowns connected by a connector bar was created. Both mold filling and solidification of this casting model were numerically simulated. Shrinkage porosity was quantitatively predicted by means of a built-in feeding criterion. The risk of gas pore formation was investigated using the numerical filling and solidification results. The results of the numerical simulations were compared with experiments, which were carried out on a centrifugal casting machine with an investment block mold. The block mold was made of SiO2 based slurry with a 1 mm thick Zr2 face coat to reduce metal-mold reactions. Both melting and casting were carried out under protective argon (40 kPa). The finished castings were sectioned and the shrinkage porosity determined. The experimentally determined shrinkage porosity coincided with the predicted numerical simulation results. No apparent gas porosity was found in these model castings. Several running and gating systems for the above model casting were numerically simulated. An optimized running and gating system design was then experimentally cast, which resulted in porosity-free castings.

Computer aided prediction and control of shrinkage porosity in titanium dental castings.

OBJECTIVES: The main objectives were to investigate the possibility and reliability of quantitative prediction and control of the concentrated shrinkage porosity (macroporosity) in titanium dental castings by means of a numerical simulation technique; and finally to optimize the filling and feeding system design for dental castings. METHODS: A commercial software, MAGMASOFT (Giessereitechnologie GmbH, Germany), was employed to simulate the mold filling and solidification process, and predict the shrinkage tendency in a sample dental casting, two simplified tooth crowns with a connector bar between them. The numerically predicted shrinkages were compared with the experimental results. The experiments were carried out on a centrifugal casting machine. The same geometric and processing parameters of the casting as in the simulations were strictly controlled. RESULTS: The computer predicted shrinkage porosity coincided with the performed experiments, demonstrating the reliability of the numerical model and the thermal physical data chosen for the calculations. Based on the above numerical model, several filling and feeding systems for the same casting were numerically simulated and compared. Finally an optimized design for this sample casting was proposed, and porosity-free castings were obtained. SIGNIFICANCE: It was expected that the numerical simulation technique could be further developed for dental laboratories to aid the real dental casting design.

[Mathematical simulation of the cooling and solidifying process in improving the quality of dental castings]. / Untersuchungen zur rechnerischen Simulation des Abkühlungs- und Erstarrungsvorganges an Vollgusskronen.

CASTS-3D (Computer Aided Solidification Technologies) is a FEM software system for the simulation of heat transfer, melt flow and solidification problems for foundry purposes. This software system may basically be applied to dental castings as well--especially if the FEM software system is optimized and exact data on the thermophysical properties of the dental alloys are provided.

Bioscience experiments in the German Spacelab mission D-1: introduction and summary.

The German Spacelab mission D-l was performed from 30 October through 6 November 1985. Payload operation in orbit was managed by DFVLR for the Federal Ministry of Research and Technology. The scientific program of the mission placed emphasis on microgravity research. In bioscience, the role of gravity in vital functions of biological systems was investigated, such as intracellular and intercellular interactions, developmental processes as well as regulation and adaptation in highly organized systems including human beings. In addition, the biological significance of cosmic radiation or altered zeitgeber within the complex matrix of all relevant spaceflight components were studied. Most of the experiments were accommodated in the following three payload elements: The Bioscience Experiment Package, and the ESA facilities Vestibular Sled and BIORACK. The information gained from the individual experiments will be compiled to help answer pending questions of space bioscience.